- Product Details
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Quick Details
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Weight (KG):
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2000
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Voltage:
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Customized
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Current:
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DC60~500
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Rated Capacity:
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24.3
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Rated Duty Cycle:
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100%
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Dimensions:
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9.6CBM
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Use:
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LPG gas cylinder welding line
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Rated input voltage:
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380V
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Product Name:
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LPG Gas Cylinder Welding Line
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Tracking method:
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Video/ laser tracking
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Welding speed:
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60~68s
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Tolerance can be controlled:
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Within 0.01mm for all directions
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Advantage:
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Save 40% electricity than SAW welding
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Welding mode:
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MIG welding
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Welding wire:
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1.2mm
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Machine color:
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Can be customized
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Welder brand:
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Panasonic welder
Quick Details
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Applicable Industries:
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LPG gas cylinder welding line
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Place of Origin:
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Jiangsu, China
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Brand Name:
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HLT
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Weight (KG):
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2000
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Voltage:
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Customized
-
Current:
-
DC60~500
-
Rated Capacity:
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24.3
-
Rated Duty Cycle:
-
100%
-
Dimensions:
-
9.6CBM
-
Use:
-
LPG gas cylinder welding line
-
Rated input voltage:
-
380V
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Product Name:
-
LPG Gas Cylinder Welding Line
-
Tracking method:
-
Video/ laser tracking
-
Welding speed:
-
60~68s
-
Tolerance can be controlled:
-
Within 0.01mm for all directions
-
Advantage:
-
Save 40% electricity than SAW welding
-
Welding mode:
-
MIG welding
-
Welding wire:
-
1.2mm
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Machine color:
-
Can be customized
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Welder brand:
-
Panasonic welder
Fully Automatic LPG Gas Cylinder Body Girth Welding Machine, LPG Cylinder Circumferential Seam MIG Welding Equipment~
Product Features
This production line is specially used for LPG cylinder automatic and continuous circumferential welding after assembly of upper shell and lower shell. Provide the users a complete, high efficiency and high quality solution for circumferential welding line to maximumlly improve the competitiveness of enterprises products.
It adopts automatic circumferential welding machine, magnetic suction loading arms device, three-station feeding mechanism. This kind of devices can complete the workpiece loading and unloading action automatically to achieve high efficient, safe interlocking, coordination and linkage. Maximumlly improving the working efficiency, reducing labor-assisted operations and labor intensity. Getting rid of the dependence on the operators, while stably improving the quality of cylinder circumferential welding seam.
2000 pcs cylinders/8 Hours
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Description
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MIG welding
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Saw welding
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Capacity
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360 pcs/8hrs/set
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240 pcs/8hrs/set
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No. of welding machines
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6
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8
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No. of welders
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3
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39
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No of welding pass
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one path
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two paths
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Power consumption
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MIG saves 40% than SAW
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Wire consumption
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MIG saves 40% than SAW
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Auto laser & video tracing device
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MIG welder has auto laser & video tracing device, SAW welder does not
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Machine Configuration
1)Production capacity of this production line: 1000pcs/8hours
2)One machine working efficieny: 88seconds/cylinder, elaboration:
welding time: 68 seconds + feeding time: 20 seconds.
welding time: 68 seconds + feeding time: 20 seconds.
3)Operator: 2 persons
Machines Running In Philippine Customer's Workshop(Machine Colors Can Be Customzied)
Panasonic YD-500GS special welding source
Cycle cooling tank: supper cooler 30
Water-cooled welding torch: 500A double water-cooled MIG welding torch
Welding wire: φ1.2mm solid core welding wire
Electric parts list
Item
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Brand
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1.PLC
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Mistubishi
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2.Transducer
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Mistubishi
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3.Touch screen
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Proface
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4.Intermediate relay
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Omron
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5.Photoelectric sensor
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Omron
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6.Button
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Schneider
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7.Air cylinder
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AirTAC
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8.Bearing
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NSK
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Our Advantages
1.Are you facing dirtly operation environment when using SAW welding machine?
We paid about 2 million for Patent of YD500GS Panasonic welding machines, they can not sell to anybody else in China. The reason why we paid big money is that these machines will reduce spatter while welding, which you can compare with other machines.Meanwhile, our welding torch have safety mask during welding and it equipped with smoke absorber .
2.Are you worried about higher and higher labor cost?
Our circumferential seam welding machine is fully automatic machine with automatic loading and unloading device(Mechanical arm and conveyor).One operator can take care of 6 machines at the same time.His work is only to put new welding wires when one coil welding wires are used out.According to our knowledge,one operator is neccessary for one SAW welding machine.
3.Are you worried about higher and higher power/electricity cost?
SAW welding method needs to weld 2 pass/circles for each cylinder.Our MIG welding machine only needs to weld 1 pass for each cylinder.MIG welding machine saves 40% electricity than SAW welding.
4.Are you worried about higher and higher raw material cost?
Our MIG welding machine use 1.2mm welding wire, while 2.4mm diameter welding wire is must for SAW welding. You will save 40% raw material cost if you use our MIG welding machine.
5.Do you want to get higher productivity?
The welding speed of our MIG circumferential seam welding machine is only 60~68s including loading and unloading time.Our machine productivity is 1000pcs/8hrs/3 sets welding machine.
6.Do you want to get perfect welding quality?
Our welding machines are equipped with the laser and video tracking during whole welding progress, you can see the welding progress clearly, so that the welding torch can be tracked in the center of welding area, the tolerance can be controlled within 0.01mm for all directions. Thus the welding quality can be guaranteed.The welding source we use is Panasonic Welding Machine which is specially designed for us.
Although it's one-pass welding, the welds quality can be guaranteed, we haven't got any complaint about the welds quality from our clients yet. In China, one cylinder will be selected from each batch randomly to do X-ray testing and the burst testing.I believe these tests will be done in your country as well.
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Packing & Delivery
Standard seaworthy package suitable for sea transportation.
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