127 mm ERW pipe & profile line

FOB Reference Price: Get Latest Price

≥1 Sets

US $800000

Free Inquiry

Customized Request

Quick Details

Product Description

EBR-160 Ø13-51 MM TUBE PROFILE LINE

1. Double Strip Uncoiler

2. Crop and Strip Joining Group

3. Horizontal Strip Accumulator

4. Strip Entry Leveling

5. Forming Group

6. Guiding Rolls/Seam Guide

7. Welding Group and Chip Removing

8. H.F Solid State Welding Machine

9. Cooling Tunnel

10. Calibration /Sizing Group

11. Turk's Heads (Profiling-Straightening Group)

12. Cold Saw Group

13. Stowing

14. Electrical and electronic systems

15. Hydraulic group

16. Spare parts

PRODUCT SPECIFICATIONS
Production range
Diameter of pipe	Min. 48 mm - Max. 127 mm
Wall thickness	Min. 1.0 mm - Max. 5.0 mm
Final product length	Min .4mt - Max. 8 mt
Material	GRA – S235-S275-S355-Galvanized-Sendzimir

Production tolerances - Standards
Accuracy	1mm ; at 1 meter/length
Length sensitivity at maximum speed	+/- 1.5mm

Coil sizes to be used
Coil outside diameter	Min. 1000mm Max. 2000mm
Coil core diameter	Min. 470 Max. 610 mm
Coil width	Max. 400 mm

MAIN TECHNICAL SPECIFICATIONS
Max.speed	80 meter/min
Accumulation filling speed	140 meter/min
Direction of line	As required by the cuser company
Height from ground of line axis	1.1 mt
Power Supply voltage	380 V /3 phase/ 50 hz
Power supply variation	±10% AC - ±2 Hz
Coils weight	3 ton
Min-Max air temperature	-15 °C /+ 45 °C
Min Compressed air pressure	6 bar
Max Hydraulic oil pressure	120 bar

HORIZONTAL SPIRAL ACCUMULATOR
Loading capacity	25000 kg
Drive system	7 pieces 4kw elk motors
Feedings peed	140 m /min
Accumulation diameter	5 mt

STRIP ENTRY LEVELING
This unit is used for straightening of the strip which comes from spiral accumulator during the entrance to the machinery.

GUIDING ROLLS / SEAM GUIDE
Number of rollers	Two
Move	360 degree circular
This group guides the pipe strip and also by the help of intermediate knife it provides a perfect entrance to the welding group. This Group can turn 360 degree and move free up to down and left to right.

WELDING GROUP AND OUTSIDE SCRAPING UNIT
Number of rollers	Triple
Move	360 degree cırcular
This welding group provides perfect welding for the strip which comes from guiding rolls with 3 rolls to the H.F welding unit. Chip removing group is designed as 2 units and it moves hydraulic for removing the chips for a clean and smooth strip, after high frequency welding machine.

H.F SOLID STATE WELDING MACHINE
H.F solid State Welder,Adjustable Welding Table with X,Y,Z movement. Heat Exchanger 4-Cooling Tower and Pumps
Nominal H.F. Output Power	400 kW at inductor
Max. Installed Power	250-300 Kw
Power regulation	0 – 100 %
Nominal Frequency	300 kHz.
Regulator	± 1% at Net variation ± 10%

COOLING TUNNEL
This group cools the pipe, which come from welding group. The length of the tunnel is 4000 mm

TURK'S HEADS (PROFILING – STRAIGTHENING GROUP)
Number of stations	3 pieces
Acting move	360 degree circular
Acting system	Manual
This group changes the pipe to square and rectangular profiles, and also this group straightens the pipe or profile. This group will be designed as a stand type to have esthetic seen. It is consist of 3 stands.