Fully Automatic Liquid Filling Sealing Line Machine, Steel Oil Drum / Bitumen Barrel Drum Filling Line

Fully Automatic Liquid Filling Sealing Line Machine, Steel Oil Drum / Bitumen Barrel Drum Filling Line

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US $150000

≥5 Sets

US $120000

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Product Details

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Quick Details

Filling Accuracy:: ±2ml, 0.2%

Voltage:: 0.3-0.7Mpa

Place of Origin:: JIA

Brand Name:: HS

Dimension(L*W*H):: 3880*2800*2500mm

Weight:: 7500 KG

Product name:: Steel Drum Barrel Filling Line

Dosing Device:: Capacity Cup

Packaging Container Lifting Structure:: Pneumatic Lifting

Weighing Device:: Maximum Weighing 300kg

Relative Humidity:: <95 (No Condensation)

Working Air Source:: 0.5MPa

Filling Principle:: Pressure

Filling Capacity:: 180kg/Barrel

Quick Details

Machinery Capacity:: Other

Packaging Material:: Wood

Filling Material:: Oil, Other

Filling Accuracy:: ±2ml, 0.2%

Voltage:: 0.3-0.7Mpa

Place of Origin:: JIA

Brand Name:: HS

Dimension(L*W*H):: 3880*2800*2500mm

Weight:: 7500 KG

Product name:: Steel Drum Barrel Filling Line

Dosing Device:: Capacity Cup

Packaging Container Lifting Structure:: Pneumatic Lifting

Weighing Device:: Maximum Weighing 300kg

Relative Humidity:: <95 (No Condensation)

Working Air Source:: 0.5MPa

Filling Principle:: Pressure

Filling Capacity:: 180kg/Barrel

Product Description

GZM-200 AUTO automatic liquid filling machine adopts the subsurface filling method in the barrel, which is suitable for 200L single drum filling; the uniquely designed adjustable pneumatic ball valve and spray valve not only increase the filling speed, but also ensure Filling accuracy; and it can minimize the dripping of residual liquid when the filling is completed; the gas hood can prevent the volatile gas from leaking during the filling process, and effectively protect the operator.

During operation, the empty barrel is placed on the empty barrel conveyor line, and it stops automatically when it is in place. The automatic matching device automatically aligns the empty barrel mouth directly under the nozzle of the spray valve; the spray valve automatically drops into the barrel mouth, the empty barrel is automatically peeled, and then doubled accurately. Fast filling; after filling, the spray valve is automatically raised to the outside of the barrel and enters the full barrel conveyor line. When it reaches the capping position, the conveyor stops, the cap is manually placed, and the capping machine is pulled down for capping to complete the filling.

main feature

Filling method: filling below and above the liquid surface in the barrel (optional);

Pipeline structure: flow components are 316, 304 stainless steel, Teflon gaskets and sealing rings;

Flow control: Two-speed control, through the combination control to control the product flow, once the power is off, all valves are closed;

Anti-drip contact box: made of stainless steel;

It can also be used in situations where the difficulty of equipment is increased due to toxic gases or bubbles. Use environment: explosion-proof area (optional).

Filling capacity: 300kg/barrel;

Filling accuracy: 0.2%;

Rated speed: 30-120 barrels (200L)/hr (related to the material viscosity and speed);

Temperature range: -10 ºC~+45 ºC.

Air consumption: 10m3/h.

Material interface: DN50 PN1.6MPa (HG20592-97), can provide interface standards according to users.

Material inlet pressure: (0.2~0.6) MPa (related to material properties).

Air source interface: The user provides G1/2 internal thread for quick connector connection.

Specification

According to the characteristics of viscosity, temperature and density of customer materials, our technical research and

development department suggests to use the GZM-YCS series automatic flow quantitative filling machine (designed with 2 sub-loading heads) developed and produced by our company to complete the quantitative packing work. The contact material is made of 304 stainless steel, the other parts are made of high quality carbon steel, and all the materials pass through the pipeline with fast loading joints, which fully conforms to the requirements of chemical and oily liquid materials. At the same time, select well-known brand electronic, pneumatic components, PLC touch screen control man-machine interface, high measurement accuracy, beautiful appearance, exquisite processing, easy operation, low maintenance cost, The whole production line is equipped with bucket platform / vertical clamping channel / automatic filling / manual cover / pneumatic cover/automatic separation / forklift handling / automatic transportation production line.

* Design Index of Filling Production Line:

* Packaging Material: Chemical Resin

* Packaging container : 150 and 180KG chemical iron drums

* Filling nozzles:16 nozzles

* Filling range : 150 and 180KG Drum

* Production capacity : 60-70 drum per hour/per nozzle

* Filling accuracy : ±0.2% repeat filling accuracy

Control system:

Industrial computer PLC control system, electronic, pneumatic integration,

intelligent color touch screen man-machine interface, simple and fast

No.	Name	Part Name	Specification Type	Unit	QTY(single set of equipment)	Manufacturers
1	Drum loading conveyor	Roller conveyor	700-60-2	pcs	5	Shanghai
2	Filling machine	Photoelectric sensor	E3Z-T61A	set	5	Omron
3	Air switch	Schneider	OSMC32N	set	3	Schneider
4	Relay	Schneider	RXM2LB2BD	set	5	Schneider
5	Proximity switch	Proximity switch		set	3	Omron
6	Solenoid valve	Solenoid valve	TGX08	set	5

The double-barrel transfer type palletizing robot arranges and lays the finished barrels on a plastic (or wooden) pallet according to a predetermined rule.
The heavy barrels are output on the pallet, and the forklift transports them to the warehouse for storage.
Drum grab method: self-locking grab,
Applicable drum type: 200L bucket,
Applicable pallet specification: plastic pallet 1300*1300*150 (mm),
wooden pallet 1100X1100X120 (mm), jack spacing: 550mm, jack width: 250mm,
Pallet storage capacity: 12 empty pallets Palletizing capacity: 60 trays/h

Main Components

1. Automatic cover feeding device：

Cutted sheets are stacked on the rack to be
loaded, and then the sheets are conveyed into the rolling device one by one through a vacuum suction cup.

2. Trimming parts
Rolling shear mechanism

3. Roll parts

The roll part is composed of three pressing
rollers, a fixing device and an adjusting mechanism. The blank quickly enters between the pressure rollers through the feeding
mechanism, and is formed into a cylindrical shape by rolling deformation between the three rollers. The deformation diameter of
the drum can be changed by adjusting the distance between the left roller and the fixed roller and the pressure roller.

4. Conveying part

The cylindrical workpiece is pushed to the
welding station for a short time by the pawl of the conveying part, and waits. After the welding of the workpiece at the welding
station, the electrical automatic control part sends a signal, and the pushing part can push the workpiece from the to-be-welded
station to the welding station again, and then cycle.

5. Pushing part

After the welding of the front workpiece is
completed, the pushing part can be started, and the workpiece is slowly advanced to bring the workpiece into the welding state.
Then, quickly return to the orginal position and wait for the next cycle.

Upper and lower electrodes and seam welding parts:

The upper electrode cylinder applies electrode pressuretothe upper electrode wheel through the lower support. An electrode cooling pipe is installed in the middle of the lower electrode wheel. The outer diameter of the upper electrode wheel is φ300 mm. Available to φ250mm. The upper electrode wheel is equipped with a manual dressing tool. Users can trim and deburr according to the situation. The upper electrode wheel is installed at the front end of the upper electrode part, the rear end of thich is a cantilever bracket, and an electrode cooling pipeline is arranged in the middle of the upper electrode wheel.

Lower electrode part: The outer diameterof the lower electrode wheel is φ300mm, which can be used to φ250mm. Cylinder knurling is used to drive the electrode wheel to ensure stable welding.
Shear and unloading part:
The welded workpiece passes the V-belt and slideway oftheunloading part, and then passes straight through the shearing tongue mechanism(about 1000mm). After cutting the tongue, the drum is pushed out by the cylinder to complete a welding cycle of the workpiece weld.

Overlap control part:
‘Z’ Chute and shaping block are important basic components to determine

The edge overlap and ensure stable welding. The edge overlap of this seam welding machine is 3mm. Adjust the thickness of the clips to adjust the edge overlap. It is centered by three waist drum wheels to control and ensure a stable and consistent amount of overlap.

Pneumatic system, cooling system and lubrication system
Compressed air is used as the power source for the movementof the weam welding machine, such as the movement of the electrode wheel, the axial movement of the electrode wheel, the generation of electrode pressure, and the unloading of the material. The seam welding machine is equipped with the corresponding cooling system and lubrication system. The lubrication system is divided into a conductive grease lubrication part, and the two parts are automatically supplied with grease by their respecitve dry oil pumps.