Brogen integrated 80kw 55kw EV Powertrain Electric Car Motor E Axle for Truck 160kw 200kw PMSM AC Motor

Brogen integrated 80kw 55kw EV Powertrain Electric Car Motor E Axle for Truck 160kw 200kw PMSM AC Motor

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≥5 Sets

US $5600

≥200 Sets

US $4000

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Product Details

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Quick Details

Axle load(kg):: 3500

Max output torque(N.m):: 6335

Max output power(kW):: 160

Max wheel speed(rpm):: 789

Speed ratio:: 12.67

Axle weight(kg):: 272

cooling method:: 50% glycol + 50% water

Protection level:: IP67

Vehicle Type:: light truck

Quick Details

Voltage:: 540V

Purpose:: EV Making

Product Name:: 4.5T truck integrated electric drive axle

Axle load(kg):: 3500

Max output torque(N.m):: 6335

Max output power(kW):: 160

Max wheel speed(rpm):: 789

Speed ratio:: 12.67

Axle weight(kg):: 272

cooling method:: 50% glycol + 50% water

Protection level:: IP67

Vehicle Type:: light truck

Brogen integrated 80kw 55kw motor axle for truck 160kw 200kw pmsm AC motor truck powertrain system

Electric powertrain

4.5~6T Light Truck

H igh Speed Single Deceleration System

Motor Parameters
Rated power 55kW Peak power 100kW
Rated torque 150Nm Peak torque 280Nm
Rated speed 4500rpm Peak speed 12000rpm
Reducer parameter
Speed ratio Single：3.04
Max input torque 350N.m
Max input speed 12000rpm
Power Assembly Parameters
Peak torque 1050Nm Peak speed 4000rpm
Volume(mm) φ 368*680 Weight(Kg) <85 Kg
Controller Parameter
Voltage range 450-750V

Current module 450A
Volume(mm) 540*470*220

Weighe(Kg) 28Kg

Integration: MCU+DCDC+braking DCAC+steering DCAC+PDU

4.5~6T Light Truck

Direct Drive System Solution

Motor Parameters
Rated power 60kW Peak power 110kW
Rated torque 500Nm Peak torque 1000Nm
Rated speed 1146rpm Peak speed 4000rpm
Power Assembly Parameters
Peak torque 1050Nm Peak speed 4000rpm
Volume(mm) φ360*665 Weight(Kg) 28Kg
Controller Parameter
Voltage range 450-750V

Current module 450A
Volume(mm) 540*470*220

Weighe(Kg) 128Kg
Integration
MCU+DCDC+brakingDCAC+steeringDCAC+PDU

4.5T Truck or 5.9m Bus

Integrated Electric Drive Axle

Axle load(kg): 3500

Rated Voltage: 540Vdc

Max output torque(N.m): 6335

Max output power(kW): 160

Max wheel speed(rpm): 789

Speed ratio: 12.67
Braking type: Hydraulic / Pneumatic

Protection: IP67

Coolant: 50% glycol + 50% water

installation distance(mm): 860-940

Track(mm): 1370-1580

10~12T Medium Truck

Drive Axle System

Motor Parameters
Rated power 115kW Peak power 190kW
Rated torque 355Nm Peak torque 690Nm
Rated speed 3100rpm Peak speed 7000rpm

Volume (mm): 401*266

Weight: 105kg
Reducer parameter
Speed ratio:

2 Gears：3.04; 26.06/11.46
Max input torque 690N.m
Max input speed 7000rpm
Motor Controller Parameters
Voltage range: 450-750V Current: 600A

20T Heavy Trucks & 10-12m Buses

Wheel Side E-axle Assembly

Motor Parameters

Rated axle load: 5000kg
Rated power: 45kW

Peak power: 75kW

Peak torque: >400 Nm

System

Whole bridge speed ratio: 10.63
Maximum output torque: >2×4250 Nm
Weight: ≤430kg

Protection: IP68
Motor Controller Parameters

Rated voltage: 540VDC
Voltage range: 400-750V

Rated current: 210A

30T~44T Heavy truck
Three-in-one powertrain system

Three-in-one integration of motor, gearbox and TCU, which takes up a small space and is light-weight.

Rated axle load: 5000kg

Motor form: PMSM
Rated power: 200kW
Peak power: 300kW
Peak torque: 20000 Nm

Peak speed: 2800rpm
Transmission ratio: 8.507/4.943/2.994/1.876/1.216/1
Maximum output torque: 500 Nm
Total Weight: 537kg

Motor Controller: Integrated

Transmission form: 6-speed dual countershaft pneumatic shift AMT
Protection: IP68

31T~55T Heavy Truck Powertrain

Fast 6-speed gearbox

Rated Voltage: 600VDC

Motor form: PMSM
Rated power: 250kW
Peak power: 360kW

Rated torque: 1200Nm
Peak torque: 2400 Nm

Max.speed: 3000rpm (Speed limit can be done according to demand)

Max. allowable input torque: 2400Nm

Take power speed ratio: 1.67
Peak speed: 2800rpm

Total system weight: 614kg

GearV: 1/2/3/4/5/6

Speed ratio: 8.507/4.94/2.994/1.876/1.216/1

Battery & OBC

EV Power Battery System

Light Truck Battery System:

System voltage platform: 332.8V

System power: 54.9KWh

System voltage range: 260V~379.6V

Continuous charge/discharge rate: 1C/1C

Energy Density: ≥145Wh/kg

Thermal management: PTC heating/liquid cooling

Grouping: 1P104S（2 boxes）

Dimensions: 1000*452*400mm

Protection: IP67

OBC+DCDC+PDU

Application

Factory Show

Auxiliary Drive Products

Electric power steering pump

1.5 KW 380VAC Pressure 13Mpa, Flow 12L/min

Rated Power 1.5 KW Peak Power 3 KW
Rated Voltage AC380V Back EMF (Rated Speed) 334V Rated Current 3.5A
Peak current 7A Rated torque 9.55 N.m
Peak torque 19.1 N.m

Rated Speed 1500r/min
Working speed 1500 r/min

Air brake compressor

Rated exhaust 120L/min
Motor Power 1.5 KW
Rated exhaust pressure 1Mpa
Weight 26 Kg
Exhaust pressure 1.2Mpa
Operating temperature -40℃~ +60℃
Dimensions 340x275x275 mm
Protection class IP67

Auxiliary inverter

DCAC Air brake compressor+DCAC steering pump+DCDC 12/24V

Electric drive cooling system

Expansion water tank Cooling line

Electronicwater pump
Radiator + electronic fan assembly

Battery thermal management system (BTMS)

battery thermal management system

Electric Car DC Air Compressor	18A1
Rated Voltage	312V
Displacement	18 cc / rev
Rotated Speed Range	2000~6000rpm
COP	1.95
Refrigerating capacity	2.90KW
Voltage Range	220V～420V