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Large Processing Capacity ASR Recycling Plant Machinery for Automotive Shredder Residue
Large Processing Capacity ASR Recycling Plant Machinery for Automotive Shredder Residue
Large Processing Capacity ASR Recycling Plant Machinery for Automotive Shredder Residue
Large Processing Capacity ASR Recycling Plant Machinery for Automotive Shredder Residue
Large Processing Capacity ASR Recycling Plant Machinery for Automotive Shredder Residue
Large Processing Capacity ASR Recycling Plant Machinery for Automotive Shredder Residue
Large Processing Capacity ASR Recycling Plant Machinery for Automotive Shredder Residue
Large Processing Capacity ASR Recycling Plant Machinery for Automotive Shredder Residue

Large Processing Capacity ASR Recycling Plant Machinery for Automotive Shredder Residue

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≥1 Sets
US $12000
≥3 Sets
US $11000
≥5 Sets
US $10000
≥8 Sets
US $9000
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Quick Details

Model Number:
ASR
Weight (KG):
3000 kg
Capacity:
Car demolition shredded automotive Fluff residue is 1 to 2 TPH/F 300mm
Belt Width:
300-2200mm
EDDY CURRENT ECS Recovery rate:
recover 95% of the NF and raise the grade/purity from ~50% to 85-90%
Motor of Rotor:
base on the model of Aluminum Shards recycling machine
Application:
shredder-car fluff residue ASR SHF SLF recycling
Motor of Belt:
base on the model of the non-ferrous separation machine
sorted metal:
ultra fine-grain fraction non-ferrous heavy metals
Certification:
CE

Quick Details

Production Capacity:
3000L/H
Place of Origin:
Liaoning, China
Brand Name:
JSYY
Model Number:
ASR
Weight (KG):
3000 kg
Capacity:
Car demolition shredded automotive Fluff residue is 1 to 2 TPH/F 300mm
Belt Width:
300-2200mm
EDDY CURRENT ECS Recovery rate:
recover 95% of the NF and raise the grade/purity from ~50% to 85-90%
Motor of Rotor:
base on the model of Aluminum Shards recycling machine
Application:
shredder-car fluff residue ASR SHF SLF recycling
Motor of Belt:
base on the model of the non-ferrous separation machine
sorted metal:
ultra fine-grain fraction non-ferrous heavy metals
Certification:
CE

AUTOMOBILE SHREDDER RESIDUE – also called shredder fluff /ASR /SHF /SLF

After car bodies are shredded in automobile demolition industry , Drum electromagnet, Belt, and permanent Pulley Magnets remove the ferrous magnetic metal ,Eddys currents are used to remove the non–ferrous metals (NF).and the induction stainless steel sorter to removal remaining valuable stainless steel

EJET`S whole metal sorting system plays an important role in the automobile shredding industry to recovery valuable material


Mainly machine of the valuable metal sorting system after the crusher


1. Air classification machine :

in a shredder system commonly designed for vehicles, the shredded material is subjected to air separation before the separation of steel and iron material. This creates a light fraction capable of flight, known as the shredder light fraction (SLF). The heavy items from the air separation is - after separation of iron - the shredder heavy fraction (SHF). Air classifiers are commonly employed in industrial processes where a large volume of mixed materials with differing physical characteristics need to be separated quickly and efficiently.


2. Magnetic Metal Separator:

The model selection depends on the ferrous content. It may be a suspension overband magnetic separator, drum-type electromagnets or permanent pulley or just a magnetic plate can fulfil the task of Magnetic metal recovery.



3. Trommel screen :

or rotary screen is a kind of mechanical screening machine that is widely used in separation operation. It controls the material separation by the particle size, and the separation precision is high. The cylinder of the trommel screen is generally divided into several sections, depending on the specific situation. The mesh holes are arranged from small to large, and the mesh hole diameter in each section is the same.

For eddy current non-ferrous separators, similar particle sizes will have much better sorting effect to enhance the purification of the sorted aluminum scraps.

4. Eddy current separator :
Eddy-Current separators remove all kinds of on-ferrous metals and NF-alloys such as aluminum,steel, copper,  brass, gold and silver from nonmetallics such as foam, plastic and carpeting found for instance from Waste (C&I / C&D / RDF / MRF municipal recycling facility/ WTE); construction and demolition waste; WEEE (electronic waste scrap); scrap metal; shredder-residue (ASR / SHF / SLF / Fluff); IBA (Incineration Bottom Ashes); municipal solid waste facility (MSW )biomass, wood, compost, paper, glass, rubber, plastics, UBC reclamation and other recyclables.

New Ultra High-Frequency Eddy Current Separator with Ultra High-Frequency Rotor and Large Number of Frequency Changes generates High Surface Gauss making the ultra-fine-grain fraction be processed to Superior Separation / recovers ultra-fine aluminum, copper and other nonferrous fine materials typically missed on traditional eddy current separators from ASR

The principle of the eddy current separator is fairly straightforward. Basically, a rotor comprised of magnet blocks, either standard ferrite ceramic or the more powerful rare earth magnets depending on application, are spun at high revolutions (over 3000 rpm) to produce an 'eddy current'. This eddy current reacts with different metals, according to their specific mass and resistivity, creating a repelling force on the charged particle. If a metal is light, yet conductive such as aluminum, it is easily levitated and ejected from the normal flow of the product stream making separation possible.

Model

Belt Width

mm

Working belt width

mm

Dimension of Drum magnet mm

Motor Power(KW)

Dimension(mm)

Rotor Motor

Belt Gear Motor

Vibratory feeder

Magnetic drum

Length

Width

High

ECS-30P

300

200

Φ300*280

2.2

0.75

0.12+0.12

0.75

2080

1117

1285

ECS-40P

460

300

Φ300*440

3.0

0.75

0.12+0.12

1.1

3760

1357

1285

ECS-65P

650

450

Φ300*630

4.0

1.5

0.25+0.25

1.1

3760

1650

1285

ECS-80P

800

600

Φ300*780

4.0

1.5

0.25+0.25

1.5

3760

2000

1285

ECS-100P

1000

800

Φ300*980

5.5

2.2

0.25+0.25

2.2

3760

2300

1285

ECS-120P

1200

1000

Φ400*1180

5.5

2.2

0.55+0.55

2.2

4160

2400

1285

ECS-140P

1400

1200

Φ400*1350

5.5

2.2

0.75+0.75

2.2

4160

2600

1285

ECS-160P

1600

1400

Φ400*1550

5.5

2.2

0.75+0.75

2.2

4160

2800

1285

ECS-180P

1800

1600

Φ400*1640

5.5

2.2

0.75+0.75

2.2

4160

3000

1285

ECS-200P

2000

1800

Φ400*1950

5.5

3.0

0.75+0.75

3.0

4160

3200

1285

ECS-220P

2200

2000

Φ400*2150

5.5

2.2

1.1+1.1

3.0

4160

3400

1285

5. Induction stainless steel sorter

The induction sorter detects inductive metal such as copper, aluminum, Zinc, Lead,  stainless steel, print circuit board(PCB) and insolation wire, etc through the imbed induction sensor under the belt. With high pressure valve connected one line of nozzle after the high-speed belt, eject those detected objects, the inductive of sensor could be adjusted through software via the screen.

It is normally being installed after eddy current in order to recover rest of metal after eddy current sorting such as copper, brass, zinc, aluminum and those could not be sorted by eddy current as stainless steel and insolation wire etc.

Mainly application of automatic metal separation sorting /separation system

  • Recovery of iron and steel scrap using shredder systems for shredded mixture scraps
  • separation and sorting for every task in Auto shredder residue: ASR
  • Recovery of non-ferrous metals for recycling & secondary smelting
  • Effective recovery & quality improvement of aluminum scrap
  • Cable recycling: Optical sorting technology for recycling cables
  • .Separation & sorting through all fractions in electrical scrap">
  • Automatic sorting valuable residues recover valuable materials from household and commercial waste, also for Separation and sorting recycling incineration bottom ash foundry residues
  • Sorting & recycling of valuable materials from construction and demolition waste
  • Plastic /glass sorting equipment for metal removal recycling

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