Durable Rubber and Metal Backed High Wear Resistant Ceramic Tiles Liner

Durable Rubber and Metal Backed High Wear Resistant Ceramic Tiles Liner

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Brand Name:: Supereal

Product name:: rubber ceramic liner

Ceramic lining Shape:: square tiles

Alumina Content:: 92%

Water Absorption:: 0.01%

Moh's Hardness:: 9

Mode of Ceramic Shaped:: Dry Pressing

Ceramic Forming Temperature:: 1530℃

Process:: hot vulcanization

Mounting Way:: welded bolt

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Material:: Alumina Ceramic

Place of Origin:: Shandong, China

Model Number:: 600X400X35mm

Brand Name:: Supereal

Product name:: rubber ceramic liner

Ceramic lining Shape:: square tiles

Alumina Content:: 92%

Water Absorption:: 0.01%

Moh's Hardness:: 9

Mode of Ceramic Shaped:: Dry Pressing

Ceramic Forming Temperature:: 1530℃

Process:: hot vulcanization

Mounting Way:: welded bolt

Products Description

Durable Rubber and Metal Backed High Wear Resistant Ceramic Tiles Liner

Through vulcanization / Bonding the alumina ceramic plates or ceramic tiles are installed into the special steel plate to form a wear resistant steel plate. The wear resistant plate will be fixed on the abrasive surface of equipment by high strength adhesive or welding , the equipment is more resistant to time and wear and will be used longer.

1) Good Abrasion Resistance
As the wear surface, the alumina ceramic is 9 Mohs hardness
2) Good Thermal Stability and Excellent Corrosion Resistance
The ceramic liners are high purity alumina tiles or tubes which have unique chemical properties of wonderful acid and alkali resistance.
3) Light Weight
The density is 3.63 g/cm³,which is only half of the steel to reduce the load of equipment largely
4) Easy and fast to fix on site
Welding, flange, flexible joint are available for fix with the equipment.

Technical Data of the surface Ceramic:			Technical Data of the Rubber
Items	Index	Items	Index
Alumina content	≥92%	Tensile Strength	≥26 MPa
Bulk Density	≥3.63g/cm³	Break Extension	≥500%
Rockwell Hardness (HRA)	≥90	Shore Hardness	55-65HA
Compressive Strength	≥850MPa	Break Permanent Deformation	≤24%
Fracture Toughness	≥4.8MPa.M1/2	Rubber and Ceramic Adhesion Force(Shearing Stress)	≥3.0MPa
Bending Strength	≥290MPa	Temperature Resistance	≤100℃
Thermal Conductivity 20℃	20W/m.k	Rubber Aging Life	≥8 years
Coefficient of Thermal Expansion	7.2×10-6m/×m.k	Gap Between Tile	0.8-2.0mm
Young's Modulus 20℃	277GPa	Rubber Edge	1.5-2.0mm

General dimension and specification of rubber backed ceramic plates:

Durable Rubber and Metal Backed High Wear Resistant Ceramic Tiles Liner adopts the advanced heat vulcanization process to vulcanize the alumina ceramic sheet or mosaics or spherical wear-resistant ceramic block and rubber together to form a ceramic rubber composite board. It combines the advantages of high hardness of ceramics and high impact and fatigue resistance of rubber, which can well solve the abrasive problem of equipment in the process of conveying bulk materials.

Specification ( L×W×T)	Thickness Details
300×300×12mm	6mm ceramic + 6mm rubber
250×250×15mm	10mm ceramic +5mm rubber
250×300×16mm	12mm ceramic +4mm rubber
500×500×15mm	10mm ceramic + 5mm rubber
500×400×20mm	12mm ceramic + 8mm rubber
500×500×30mm	20mm ceramic + 10mm rubber
300×300×63mm	50mm ceramic + 13mm rubber
500×500×63mm	50mm ceramic + 13mm rubber

Note: The kind of rubber ceramic lining can be twisted, divided to cater for various installations of irregular equipments.

General dimension and specification of rubber and steel backed ceramic plates:

Sizes	Length/Width	Ceramic Thickness	Rubber Thickness	Steel Thickness
250×250×15mm	250/250mm	5mm	5mm	5mm
300×300×16mm	300/300mm	8mm	4mm	4mm
500×500×25mm	500/500mm	15mm	4mm	6mm
500×600×30mm	500/600mm	20mm	6mm	4mm
600×300×35mm	600/300mm	25mm	6mm	4mm
400×500×38mm	400/500mm	25mm	7mm	6mm
300×400×50mm	300/400mm	30mm	12mm	8mm
300×300×63mm	300/300mm	50mm	7mm	6mm
300×400mm×130mm	300/400mm	100mm	18mm	12mm

Note： Customized are available. Click Here for more specification and sizes.

Manufacturing Process

Product packaging

For Durable Rubber and Metal Backed High Wear Resistant Ceramic Tiles Liner , We will supply Strong, Safe, Durable, Compact and Environmental Packing for long-time transportation by sea, plan or truck and so on.

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Application

Durable Rubber and Metal Backed High Wear Resistant Ceramic Tiles Liner is combined with advantages of alumina ceramics and Carbon steel panel, is beneficial to decrease downtime, maintenance cost and extend the service life of the equipment ,which is widely used for serious abrasive environments, such as drive pulley, chute liners, cyclone liners, conveyor skirt liners, processing piping liners, hopper or silo liners, screen equipment liners in the industries including ,but not limited to:
♦ Coal Preparation Plants ♦ Coal Fired Power Stations
♦ Mineral Processing Plants ♦ Cement Plants
♦ Chemical Plants ♦ Steel & Iron Plants
♦ Railway Stations ♦ Ports

Durable Rubber and Metal Backed High Wear Resistant Ceramic Tiles Liner

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Durable Rubber and Metal Backed High Wear Resistant Ceramic Tiles Liner

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