Complete mango juice processing machine/mango juice concentrate processing line/plant

Product Description

Description

A mango juice processing line is a series of equipment and machinery used to extract juice from mango fruits and process it into a finished product. The processing line typically includes the following steps:

Washing and sorting: Mangoes are thoroughly washed to remove dirt and debris. Then, they are sorted based on size and quality to ensure only the best fruits are processed.

Peeling and destoning: Mangoes are mechanically peeled to remove the skin. The destoning process removes the mango stones or seeds.

Crushing and pulping: The peeled and destoned mangoes are crushed to obtain a pulp. This can be done using mechanical crushers or blenders.

Juice extraction: The crushed mango pulp is then subjected to juice extraction. Various methods can be used, such as hydraulic presses or centrifugal extractors, to separate the juice from the pulp.

Filtration: The extracted juice is passed through filters to remove any remaining solids or impurities, ensuring a clear and smooth juice.

Pasteurization: The filtered juice is heated to destroy any harmful microorganisms and extend its shelf life. This process is called pasteurization and is usually done at a specific temperature for a specific duration.

Cooling and storage: After pasteurization, the mango juice is rapidly cooled to preserve its freshness and prevent any microbial growth. It is then stored in aseptic containers or bottles.

Packaging: The cooled and stored mango juice is packaged into various sizes and forms, including tetra packs, glass bottles, or plastic bottles. The packaging process may involve filling, capping, labeling, and sealing.

Quality control: Throughout the processing line, quality control checks are conducted to ensure the product meets the desired standards. This includes monitoring factors like acidity, sugar content, and taste.

Distribution: The finished mango juice is ready to be distributed to retailers, supermarkets, or other outlets for sale to consumers.

Advantages and strong points

The processing capacity is varied from 60 tons/day to 1500 tons/day.

The line Can deal with similar characteristics of fruits.

Using the high efficient of mango destoner to improve the mango output percentage effectively

Using efficient belt juice extractor to improve the juice efficiency and the output percentage of pineapple.

The production process fully automatic PLC control to save labor and  Facilitate production management

Low-temperature vacuum evaporation ,Maximize reserve the  flavor substances and nutrients  also save energy.

Tubular UHT sterilizer and Aseptic filling machine, produce high-quality aseptic juice products

Automatic CIP cleaning ,ensure the entire line equipment of  food hygiene and safety requirements

Parameters

Raw material	Fresh Mango / pineapple
End product	Concentrated juice, clear juice, ,cloudy juice
Processing capacity	From 60tons/day to 1500 tons/day
Yield	50-75%
Fruit consistance	10- 20Brix
Product consistance	60~72Brix
End package	Aseptic bag/gable top box/tetra pak/PET bottle

Mango juice processing line equipment usually includes the following main links:

1. Cleaning and peeling : First, clean the harvested mangoes to remove surface dirt and impurities. Then use a peeler or manual peeling to peel the mango.
2. Cutting and nucleating : Cut the peeled mango into appropriate sized chunks for subsequent stirring and juicing processes. At the same time, remove the core of the mango through a corer.
3. Stirring and crushing : Put the cut mango chunks into a blender, stir and crush them to make the mango pulp.
4. Filtering and Juicing : Mango pulp is filtered through a filter to remove solid residues and obtain pure mango juice. Then use a juicer to extract the juice from the mango pulp.
5. Sterilization and filling : The obtained mango juice is sterilized to extend its shelf life. Then, the sterilized mango juice is filled using a filling machine and placed in bottles or other packaging containers.
6. Sealing and packaging : Seal the filled mango juice to ensure sealing and hygiene. Then package the sealed mango juice in various forms, such as bottled or bagged.

In addition, there are some auxiliary equipment such as conveyor belts, storage tanks, mixing tanks, etc., used to facilitate the transportation, storage, and mixing of raw materials. The specific equipment configuration and scale may vary depending on production needs and process flow.

Condition: New

Brand name: Shanghai Beyond;
Type: whole processing Line/turnkey project/fruit and vegetables processing/dairy processing/beverage processing
Voltage: 220v/380v
Power(W): 100-200kw
Weight: Different size different weight/customized
Dimension(L*W*H): Different size different dimension/customized
Certification: CE&ISO
Warranty: 12 months/1 year
After-sales Service Provided: Engineers available to service machinery overseas
Main material: SUS304 or SUS316
Control type: automatic, semi-automatic
energy consumption: Low consumption with high efficiency
capacity: 500-10000L/H-customized
installation period: 1-3months

Period time: 30 days-120 days
Cups material: pouches, paper box, glass bottle, pet bottle, glass bottle

Product storage condition: room temperature; low temperature;

Related machinery of fruit processing line

Fruit storage silo-- Washing, sorting machine-- Grading/classifier machine

Squeeze extractor--Juice refiner—separator—evaporator-- Juice concentrate product

Fruit flesh/pulp collector-sterilizer--filling machine—fruit flesh

Essential oil refiner—fruit oil

Fruit residues collector—animal feed

Soaking extraction, pre-cooking, pulping, quick freeze, stemmer, ultra-filtration, decolor, destoner, crusher, stone washer, brusher washer, pine apple extractor, refiner, enzymolysis, filtration, CIP cleaning system

A mango juice processing line incorporates various stages of production from raw fruit handling to final packaging, and information technology plays a significant role in ensuring efficiency, quality control, and traceability. Here's an overview:

1. Receiving and Inspection : The process starts with receiving fresh mangoes at the plant. Mangoes are inspected using automated or computer-assisted vision systems that can identify defects, ripeness, and other quality parameters.

2. Sorting and Washing : High-tech sorting machines equipped with sensors sort mangoes based on size, color, and weight. Automated washing lines use advanced water management and sanitation systems, often controlled by PLCs (Programmable Logic Controllers) for precision and hygiene.

3. Pulping and Juice Extraction : Mangoes are pulped using specialized equipment that separates the pulp from the seed and skin. This can be done manually or through fully automated pulpers. Juicers then extract the juice, which is monitored for yield and consistency through IT-controlled processes.

4. Filtration and Clarification : The extracted juice goes through a series of filtration steps, often aided by advanced membrane filtration technologies such as ultrafiltration or nanofiltration. These filtration systems may include automated controls for monitoring flow rates, pressure, and filter performance.

5. Pasteurization and Sterilization : To ensure product safety and shelf stability, pasteurization or UHT (Ultra-High Temperature) sterilization takes place. This stage is highly regulated and uses precise temperature control technology to kill off harmful microorganisms while maintaining flavor and nutritional value.

6. Blending and Flavoring : If required, mango juice can be blended with other ingredients or flavors, with dosing systems that use software to maintain accurate proportions and consistency across batches.

7. Bottle Filling and Packaging : Advanced filling lines handle bottling, capping, labeling, and coding. Computerized systems ensure accurate fill levels, proper sealing, and compliance with labeling regulations. Some facilities also have integrated CIP (Clean-in-Place) systems for automatic cleaning and sanitation between runs.

8. Quality Control and Traceability : Throughout the entire process, there is a focus on quality control, with frequent testing for pH, Brix (sugar content), and microbiological analysis. Information technology provides real-time data tracking and traceability from farm to consumer through barcodes, RFID tags, or blockchain-based systems.

9. Inventory Management and Distribution : ERP (Enterprise Resource Planning) systems manage inventory, logistics, and distribution. They help optimize stock levels, schedule production, and track products from the factory floor to retail shelves.

In summary, the integration of IT into mango juice processing lines enables efficient operation, high-quality output, and regulatory compliance, contributing to a competitive and sustainable business model.

Pre sales services

After sales services

1. Equipment warranty period : We provide a one-year free warranty service for mechanical equipment. If any non-human caused problems occur during the warranty period, we will provide free repair or replacement services.
2. Maintenance and upkeep services : We provide regular or irregular equipment maintenance and upkeep services to ensure the normal operation of the equipment. We will provide 24-hour online technical support services.
3. Accessory supply : We guarantee to provide original factory accessories in a timely manner in case of equipment damage or replacement of parts.
4. Training services : In order to enable customers to effectively operate and maintain equipment, we will provide equipment operation and maintenance training.
5. Installation and debugging : We will provide equipment installation and debugging services to ensure that the equipment is installed correctly and can operate normally.