spray 3D ceramic coating use nonstick coating ceramic coating for cookware

Description

PF-611 is Water based Three-layer Marble-Coating (Moss style). It is widely applied to internal coating of non-stick kitchenware such as aluminum-made frying pans, woks, stockpots, electric stewpots, electric bake wares and cake molds.

Type

Water based marble-coating

Key Features

l Eco-friendly and PFOA free

l Showing the effect of natural marble

l Excellent chemical resistance and abrasive resistance

l Excellent and lasting non-stick performance, easy to clean

Typical Properties

Application

l Inside of tensile aluminum and die-casting fry pan, wok, soup pot, etc.

Storage and handling

l Available in 20 kg/ barrel or 30 kg/ barrel

l Store products in tightly closed original containers at 5-35 ℃

l Shelf life: 6-9 months from delivery date

l According to non-dangerous goods transport

How to use

1. Requirement on pre-treatment

l Firstly, apply high-temperature degreasing, then wash with 1%~3% NaOH solution (60 ℃ ) for more than 6 minutes, dry it after water rinsing.

l Blast with 80#~120# corundum to make the surface roughness reach 2.0μ~3.0μ, pay attention to sandblast evenly;

l Wash with 1%~3% NaOH solution(60 ℃ ) for more than 6 minutes, rinse with water.

l Wash with 1%~3% hydrochloric acid solution (60 ℃ ) for more than 6 minutes, rinse with water and dry.

2. Preparation of the coating

l Dispersion of coating: the coating must be fully dispersed before operation. Rolling the coating at the speed of 30rpm with rolling machine for 30mins, shouldn’t exceed 60 mins.

l Viscosity adjustment: the viscosity could be adjusted according to different spray methods. Dilute with clean water if the viscosity is over high.

l Coating filtration: filtrate the coating with screen (100mesh) before using.

3. Application

l The spraying environment should be dry, well-ventilated, no smoking and fire. We suggest using dedicated spray gun, elevated tank and curing oven.

l The air compressor should be degreased, dewatered and equipped with water oil separator before using.

l Adjust atomization and oil pump capacity of the spraying gun; make sure the unit is clean and flat.

l Preheat the substrate to 35 ℃ and spray the primer. Dry it at temperature of 120 ℃ ~180 ℃ for 10min-15min. Keep the thickness of primer within 15 μm -20μm.

l Spray top coating after the primer is dry and cooling to room temperature , then spray the dot ( as the rules of : darker dots first, then lighter dots ) . Dry the unit at the temperature of 150 ℃ ~200 ℃ for 10min~20min, and gradually increase the temperature to 400 ℃ ~410 ℃ (the temperature of substrates), keep for 10 min~15 min. Keep the thickness of top coat within 8μm ~12μm , total thickness of two dots is 12μ-18μ. The total thickness of final coating film should be between 35μm~45μm.

l In spraying process, keep stirring inside of the elevated tank, the size of spraying nozzle should be between 1.3mm ~ 1.5mm, the pressure is about 2.5-4 bar.

l The oven (or the tunnel drier) must be well ventilated; otherwise, it will lead to color changing of coating.