1. IGBT technology, high conversion efficiency; Energy saving 15%-30%.
2. Heating coil shape & size can be customized according to the thermoplastic parts.
- Product Details
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Quick Details
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Frequency:
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50/60Hz
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Welding Area:
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Up to Diameter 200MM
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Dimensions:
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1440*840*2100MM
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Use:
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High Frequency Induction Welding Machine
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Weight (KG):
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680 KG
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Power (kW):
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15
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Delay Time:
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1-100S(adjustable)
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Heating Time:
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1-100S(adjustable)
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Holding Time:
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1-100S(adjustable)
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Driven Mode:
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Pneumatic
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Working Pressure:
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0.5-0.7 MPa
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Stroke:
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100MM
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Max Pressure:
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600 KGS
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Operation Mode:
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PLC Touch Screen
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Material:
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PP, PE, PA66, Fiberglass, Nylon, etc
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Certificate:
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CE
Quick Details
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Place of Origin:
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Guangdong, China
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Brand Name:
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CHAOBO
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Voltage:
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AC220V±10%, 50/60Hz
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Frequency:
-
50/60Hz
-
Welding Area:
-
Up to Diameter 200MM
-
Dimensions:
-
1440*840*2100MM
-
Use:
-
High Frequency Induction Welding Machine
-
Weight (KG):
-
680 KG
-
Power (kW):
-
15
-
Delay Time:
-
1-100S(adjustable)
-
Heating Time:
-
1-100S(adjustable)
-
Holding Time:
-
1-100S(adjustable)
-
Driven Mode:
-
Pneumatic
-
Working Pressure:
-
0.5-0.7 MPa
-
Stroke:
-
100MM
-
Max Pressure:
-
600 KGS
-
Operation Mode:
-
PLC Touch Screen
-
Material:
-
PP, PE, PA66, Fiberglass, Nylon, etc
-
Certificate:
-
CE
Please contact us to confirm the parameters and freight before placing the order.
CHAOBO IMPLANT INDUCTION WELDING MACHINE
Implant induction welding is a joining method used in plastic manufacturing. The welding process uses an induction coil to excite and heat electromagnetically susceptible material at the joint interface and melt the thermoplastic. The susceptible material can be contained in a gasket placed between the welding surface, or within the actual components of a composite material. Its usage is common for large, unusually shaped, or delicate parts that would be difficult to weld through other methods such as ultrasonic welding, spin welding and hot plate welding.
Equipment
An induction generator is used to produce high frequency current in the range of 2-10 Mhz. The range used is regulated by the FCC to avoid interference with broadcast signals. An induction coil converts the high frequency current from the induction generator into the necessary alternating magnetic field. A single turn coil may be used when space is limited, however multiturn coil designs are more common due to their generation of a stronger and deeper penetrating magnetic field. Split coil designs are also available, which may be disassembled to fully surround a large part such as plastic piping. The high currents used in induction welding produce large amounts of heat in the coil. To avoid overheating, the coil turns are made with hollow tubing, and water is circulated during welding. Coil heat is dissipated by an attached heat exchange. Fixtures are used to hold the parts in position during welding. One fixture is fixed and the other movable so that a press may apply and maintain pressure during heating and cooling.
Advantages 1. Implant induction welding does not require physical contact with a heat source, so it is useful for joining components with unusual dimensions or delicate surfaces. 2. The induction coil can be moved continuously to heat the entire surface of long joints. Extremely large parts can be effectively welded using this method. 3. Heat generation is limited to the exact area where it is required for joining, so thermal stress generated by welding is low. 4. The joint can be reopened using induction heating for repairs or recycling. 5. The heating and joining steps are simultaneous, so cycle times are short. Disadvantages * There are additional costs due to the implant and gasket material. Custom tooling may also be required for some part designs. * The electromagnetic field may affect metallic or electronic components of the part.
An induction generator is used to produce high frequency current in the range of 2-10 Mhz. The range used is regulated by the FCC to avoid interference with broadcast signals. An induction coil converts the high frequency current from the induction generator into the necessary alternating magnetic field. A single turn coil may be used when space is limited, however multiturn coil designs are more common due to their generation of a stronger and deeper penetrating magnetic field. Split coil designs are also available, which may be disassembled to fully surround a large part such as plastic piping. The high currents used in induction welding produce large amounts of heat in the coil. To avoid overheating, the coil turns are made with hollow tubing, and water is circulated during welding. Coil heat is dissipated by an attached heat exchange. Fixtures are used to hold the parts in position during welding. One fixture is fixed and the other movable so that a press may apply and maintain pressure during heating and cooling.
Advantages 1. Implant induction welding does not require physical contact with a heat source, so it is useful for joining components with unusual dimensions or delicate surfaces. 2. The induction coil can be moved continuously to heat the entire surface of long joints. Extremely large parts can be effectively welded using this method. 3. Heat generation is limited to the exact area where it is required for joining, so thermal stress generated by welding is low. 4. The joint can be reopened using induction heating for repairs or recycling. 5. The heating and joining steps are simultaneous, so cycle times are short. Disadvantages * There are additional costs due to the implant and gasket material. Custom tooling may also be required for some part designs. * The electromagnetic field may affect metallic or electronic components of the part.
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Model No.
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CB-JG15
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Servo Power
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15KW
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Voltage
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AC380V, Three Phase(Customization Offered)
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Input Current
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5-40A
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Welding Size
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Up to Dia.200MM(Pls send us 3D drawigs to confirm)
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Delay Time
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1-100S(Adjustable)
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Heating Time
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1-100S(Adjustable)
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Holding Time
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1-100S(Adjustable)
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Driven Mode
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Pneumatic(Servo Press optional at additional cost)
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Stroke
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150MM(Customization Offered)
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Working Pressure
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0.4-0.7MPa
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Cooling Water Flow
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6L/MIN.
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Packing Dimension
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1440*840*2100MM
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Gross Weight
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680 KGS
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Welding of metal and plastic products such as household electrical appliances, musical instruments, stationery, toys, auto parts, etc. For example, PP water bottles, auto parts PP containers, metal mesh speakers, audio, hardware products, plastic products, and electronic products are embedded and welded with plastic.
1. Overseas site installation, training & maintenance available
2. 12-24 hours Online service by Email, Video Online for basic setup and repairs
3. 12 months warranty for machine, life-long tech. support
4. Providing assistance in manufacturing and modifying tools;
5. Our engineering instruction will guarantee your productive manufacturing of top-quality products.
Improve your operations, increase production speed, improve accuracy and maximize product demands with any of our welders designed specifically for your needs. Let us help you choose or build the right machine for your application.
2. 12-24 hours Online service by Email, Video Online for basic setup and repairs
3. 12 months warranty for machine, life-long tech. support
4. Providing assistance in manufacturing and modifying tools;
5. Our engineering instruction will guarantee your productive manufacturing of top-quality products.
Improve your operations, increase production speed, improve accuracy and maximize product demands with any of our welders designed specifically for your needs. Let us help you choose or build the right machine for your application.
Question: Are you trading company or manufacturer ?
A:We are factory, all machine is made by ourselves and we can provide customize service offered.
Question: How long is your delivery time?
A: Generally it is 1-3 days for standardized machinery. 7-30 days if the goods are not in stock, it is according to quantity.
Question:What about your warranty?
A:Our warranty is 1 year, all machine part can be replaced for free within 1 year if broken(not including man made).
Question: How to order the machine?
1. Confirm the machine model and other terms by email/whatsApp/Skype.
2.We accept payment T/T or L/C terms
3.Delivery by sea or air.
4.Installation and operation.
Question: How do we pack the machine?
1.The machine will be packed with strong plywood case(export standard, no need additional fumigation)
2.Fragile parts will be seperately packed with cushion packing material
Question: How about the installation and training?
1.Most machines will be packed with no take apart, it comes to be a complete machine; You can start the operation with connect
power and air compressor.
2.For other cases, videos and manul book will be sent for the installation.
3.Parameters will be set up before delivery. Customer will do little adjustment.
4.Overseas service is available
Question: How about the after sale service
1.All our machines is one year warranty, spare parts will be freely provided within 12 months
2.We have all spare parts in stocks
3.12-24 hours Online service by Email or Video Online for basic setup and repairs
4.Engineer overseas service is available.
Question: Do you have the customized service?
1.The voltage of the machine can be 110/220/380/440V, 50/60 Hz. Please confirm us the voltage details when place an order.
2.The color of the machine can be customized, please send us the color sample
3.The function of the machine can be customized, such as: PLC control, auto-turntable, robotic, etc
Question: Could you make die / mould for me, if I buy machine from you?
We make mould/die up to the products. We will need samples or drawings to be sent for making moulds.
Q: Is there any installation direction after we received the machine?
A: Yes, we have a professional technical team and warm after service. We will solve any problem you meet during the installation and packing production in time.
Question: Is there any assurance to guarantee my order from your company?
A: We are an onsite check factory from Alibaba, and the quality, delivery time, your payment are all ensured by Alibaba trade assurance.
B: The machine will have one year warranty. During the warranty year if any of the parts broken not by man-made. We will free charge to replace the new one to you. The warranty will begin after the machine send out we received the B/L .
A:We are factory, all machine is made by ourselves and we can provide customize service offered.
Question: How long is your delivery time?
A: Generally it is 1-3 days for standardized machinery. 7-30 days if the goods are not in stock, it is according to quantity.
Question:What about your warranty?
A:Our warranty is 1 year, all machine part can be replaced for free within 1 year if broken(not including man made).
Question: How to order the machine?
1. Confirm the machine model and other terms by email/whatsApp/Skype.
2.We accept payment T/T or L/C terms
3.Delivery by sea or air.
4.Installation and operation.
Question: How do we pack the machine?
1.The machine will be packed with strong plywood case(export standard, no need additional fumigation)
2.Fragile parts will be seperately packed with cushion packing material
Question: How about the installation and training?
1.Most machines will be packed with no take apart, it comes to be a complete machine; You can start the operation with connect
power and air compressor.
2.For other cases, videos and manul book will be sent for the installation.
3.Parameters will be set up before delivery. Customer will do little adjustment.
4.Overseas service is available
Question: How about the after sale service
1.All our machines is one year warranty, spare parts will be freely provided within 12 months
2.We have all spare parts in stocks
3.12-24 hours Online service by Email or Video Online for basic setup and repairs
4.Engineer overseas service is available.
Question: Do you have the customized service?
1.The voltage of the machine can be 110/220/380/440V, 50/60 Hz. Please confirm us the voltage details when place an order.
2.The color of the machine can be customized, please send us the color sample
3.The function of the machine can be customized, such as: PLC control, auto-turntable, robotic, etc
Question: Could you make die / mould for me, if I buy machine from you?
We make mould/die up to the products. We will need samples or drawings to be sent for making moulds.
Q: Is there any installation direction after we received the machine?
A: Yes, we have a professional technical team and warm after service. We will solve any problem you meet during the installation and packing production in time.
Question: Is there any assurance to guarantee my order from your company?
A: We are an onsite check factory from Alibaba, and the quality, delivery time, your payment are all ensured by Alibaba trade assurance.
B: The machine will have one year warranty. During the warranty year if any of the parts broken not by man-made. We will free charge to replace the new one to you. The warranty will begin after the machine send out we received the B/L .
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