- Product Details
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Quick Details
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Voltage:
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Onsite Condition
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Dimension(L*W*H):
-
based on furnace size
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Weight (T):
-
20 T
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Power (kW):
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10
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Furnace type:
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bogie hearth furnace
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Energy medium:
-
natural gas
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Refractory lining:
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heat- resistance fiber
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Effective working size:
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6*2*2m (L*W*H)
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PLC control:
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Siemens S7-200 PLC
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Gas burner:
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AGS 80HB high speed burner
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Bogie driving mechanism:
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motorized chain sprocket driving mechanism
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Furnace door lifting mechanism:
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electrical hoist
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Electrical components:
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Schneider, CHINT or other quality components
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Bogie protection system:
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limit switch at both ends
Quick Details
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Place of Origin:
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Jiangsu, China
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Marketing Type:
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New Product 2024
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Brand Name:
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WONDERY
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Voltage:
-
Onsite Condition
-
Dimension(L*W*H):
-
based on furnace size
-
Weight (T):
-
20 T
-
Power (kW):
-
10
-
Furnace type:
-
bogie hearth furnace
-
Energy medium:
-
natural gas
-
Refractory lining:
-
heat- resistance fiber
-
Effective working size:
-
6*2*2m (L*W*H)
-
PLC control:
-
Siemens S7-200 PLC
-
Gas burner:
-
AGS 80HB high speed burner
-
Bogie driving mechanism:
-
motorized chain sprocket driving mechanism
-
Furnace door lifting mechanism:
-
electrical hoist
-
Electrical components:
-
Schneider, CHINT or other quality components
-
Bogie protection system:
-
limit switch at both ends
Product Application
1000 Degree Celsius Natural Gas Bogie Hearth Heat Treatment Car Bottom Furnace is state standard energy saving cyclic furnace. It is a fiber structure saving 60% power consumption. The furnace is applicable to the quenching, annealing and aging treatment of high chrome parts, high manganese cast parts, cast iron, rolls, steel balls, 45# steel parts and others.
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Specifications For Hot Selling Natural Gas Bogie Hearth Heat Treatment Car Bottom Furnace For Metal Parts
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|
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1
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Furnace heart effective size
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6*2*2m (L*W*H)
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2
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Furnace hearth size
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6.3*2.3*2.5m (L*W*H)
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3
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Bogie loading capacity
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5 tons
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4
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Fuel
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Natural gas
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5
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fuel gases calorific value
Gas pressure before furnace
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8500kcal/m3
20-70Kpa
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6
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Rated temperature
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1000℃
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7
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Furnace body surface temperature
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≤40℃+room temperature
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8
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Max temperature rise speed
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0-150℃/h at full capacity
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9
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Heating zone
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3 zones
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10
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Temperature measurement accuracy
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≤±1℃
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11
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Temperature uniformity
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≤±10℃
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12
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Temperature control method
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Japan Shimaden Intelligence temperature controller; 15 inch touch screen, Siemens PLC and manual control; pulse control
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13
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Temperature record
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K type thermal couple to measure temperature
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14
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Hot air pipe outer wall temperature rise
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≤35℃
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15
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Bogie walking speed
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6-8m/min, with manual operate remote control
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16
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Bogie power supply mode
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metal tank chain power supply
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17
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Furnace door up and down mode
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Electric up and down, speed 6-8m/min; 1set of 2 tons electric hoist up and down
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18
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Furnace lining
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Adopt heat-resistant full-fiber structure;
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19
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Quantity and model of burner
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6pcs, AGS 80HB, 150kw/h
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20
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Consumption index
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Heat efficiency at full load η≥40%
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21
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Furnace door surface temperature
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≤55℃+room temperature
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22
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Burner actual gas consumption
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30m3/h
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23
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Gas pipe line total demand
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90m3/h
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24
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Air consumption
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1170m3/h
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25
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Bogie motor power
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5.5KW, 1 set
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26
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Combustion fan power
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About 7.5KW
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27
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Furnace top
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Flat top
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28
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Bogie moving mode
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By wheel
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29
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Bogie bottom structure
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Overall beam + overall longitudinal beam
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30
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Bogie driving mode
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Motor reducer sprocket drive wheel walking mode
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31
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Furnace door sealing type
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4 sets electric push rod compression seal
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32
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Bogie and side wall sealing type
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electric push rod compression sealing method, 2sets
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33
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Bogie and back wall sealing type
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Spring fiber block sealing
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Main Features
1) The car bottom furnace has a shell of welded steel plates and sectional steel. The structure is of thick material.
2) The hearth wall lining is an full fiber structure, saving about 60% of power consumption compared with the traditional brick hearth.
3) Heating components: high temperature resistance alloy wires and strips.
4) Low noise, energy-friendliness, and stable performance.
5) Advanced CAD design.
6) Years of experiences in heat treatment process.
of low heat conductivity, strong anti-shock capacity, and anti-erosion. Aluminum silicate fiber compression block with thickness
of 350mm is designed as the high temperature refractory layer.
Burner
The burning system is a new type of high-speed burner produced in China by Krom technology, proportional combustion control
system, gas valve, solenoid valve, burner control box, etc.
Gas piping system
The pipe before the burner is equipped with solenoid valve, and manual gas adjustment valve. The valve system could realize an ideal gas/air supply ratio so that the air excess efficient is lower than 1.1.
Push Rod Sealing Mechanism
Name:
push rod sealing mechanism
Brand: domestic quality brand
Original: CHINA
The door and furnace door is tightly sealed together to prevent heat loss.
Control Cabinet
Name: GGD type electrical control cabinet
Brand: CHINT, SIEMENS, Schneider, Omron, etc.
Original: China, Germany, French, Japan, etc.