Brogen OEM 55KW 160KW Electric Powertrain Commercial Logistics Car Ev Conversion Drive Motor For Light Truck Cargo Van

Brogen OEM 55KW 160KW Electric Powertrain Commercial Logistics Car Ev Conversion Drive Motor For Light Truck Cargo Van

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≥5 Sets

US $4500

≥100 Sets

US $4200

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Quick Details

Max output power(kW):: 160

Max output torque(N.m):: 6335

Axle load(kg):: 3500

Rated voltage:: 540Vdc

cooling method:: 50% glycol + 50% water

Protection level:: IP67

Vehicle Type:: logistics cars, light trucks

Max wheel speed(rpm):: 789

Speed ratio:: 12.67

Quick Details

Voltage:: 540Vdc

Purpose:: electric truck

Product Name:: 55KW 160KW Electric Powertrain Commercial Logistics Car

Max output power(kW):: 160

Max output torque(N.m):: 6335

Axle load(kg):: 3500

Rated voltage:: 540Vdc

cooling method:: 50% glycol + 50% water

Protection level:: IP67

Vehicle Type:: logistics cars, light trucks

Max wheel speed(rpm):: 789

Speed ratio:: 12.67

Brogen Electric Logistics Vehicle Powertrain Solution and EV Parts

Electric powertrain

Direct Drive Motor Solution

Motor Parameters
Rated power 50kW Peak power 100kW
Rated torque 145Nm Peak torque 290Nm
Rated speed 3300rpm Peak speed 9600rpm

Rated voltage 237VAC Rated current 148Ah
Protection IP67

Cooling method: Water cooling

Motor Weight: 56KG

Dimension: Φ267×355mm

Controller Parameter

Rated capacity 65KVA

Max. capacity 137KVA
Voltage range 250-450V

Rated input current 160A
Volume(mm) 278*244*90

Weighe(Kg) <=5Kg

3-in-1 Drivetrain Unit/ eA xle Solution

Integration
AC Motor+Reducer+Motor Controller

Motor Parameters
Rated power 60kW Peak power 100kW
Rated torque 120Nm Peak torque 280Nm
Peak speed 12000rpm

Working system S9
Protection class IP67
Cooling/flow water cooling/16 (L/min)

Weight 52kg
Ambient temperature -40°C-85°C

Dimensions φ261×339mm
Motor controller

Voltage range 250-450V

Short-time working current 420A

Continuous working current 190A

Weighe(Kg) 8Kg

Reducer Parameters

Max. input torque 350Nm

Max. input speed 12000rpm

Gear oil volume 0.9L
Lubricant Specification ATF330

Weight 21±0.5kg
Speed ratio 3.04

Integrated Electric Rear Axle

Axle load(kg): 3500~4200

Rated Voltage: 540Vdc

Max output torque(N.m): 5068

Rated power(kW): 65

Max output power(kW): 130

Rated torque: 160N.m

Peak torque: 400N.m

Rated speed: 3880rpm

Peak speed: 10800rpm

Max wheel speed(rpm): 852.4

Speed ratio: 12.67

Protection: IP67

Cooling form: w ater cooling

Dimension: 1640x696.8x350mm

Motor Controller

Voltage range(Vdc): 400-750

Way to control: vector control

Rated capacity: 164kVA

Peak capacity: 302kVA

Rated current: 250A

Weight: <=12kg

Parallel Shaft Electric Drive Axle

motor, reducer and axle are integrated, the system is light in weight and high in transmission efficiency.

Rated load (t): 4.0/5.0
Integrated type: Integrated MCU, PDU , DC-DC, steering and braking DC/AC
speed ratio: 16.28
Rated voltage (VDC): 540
Operating voltage range (VDC): 400～750
Rated/Peak Capacity (kVA): 100/200
Maximum output torque (Nm): 5780

High Voltage Integrated Controller

Peak output current (Arms): 380

Brake form: pneumatic drum
Output frequency (Hz): 0～800
Braking torque (Nm): 2x5000
cooling method: water cooling
Protection class: IP68
ABS: bring
Weight (kg): 28.5
Assembly weight (kg): 310
Dimensions (mm): 495×437.5×208

Battery & OBC

EV Power Battery System

Light Truck Battery System:

System voltage platform: 332.8V

System power: 54.9KWh

System voltage range: 260V~379.6V

Continuous charge/discharge rate: 1C/1C

Energy Density: ≥145Wh/kg

Thermal management: PTC heating/liquid cooling

Grouping: 1P104S（2 boxes）

Dimensions: 1000*452*400mm

Protection: IP67

OBC+DCDC+PDU

Application

Factory Show

Auxiliary Drive Products

1. Electric Hydraulic Power Steering Pump

12V 3-in-1 electric-hydraulic pump

Rated Power: 0.5 KW

Peak Power: 1.5 KW
Rated Voltage: 12Vdc

Rated speed: 3000rpm

Max. speed: 6000rpm

Max. output current: 110A

Protection: IP67

Cooling: Natural cooling

Battery capacity: 100Ah

2. Electric Power Steering Rack

Structure type: P-EPS Maximum supply current: 80A@DC12V Operating Voltage: DC12V Rack stroke: ±78.5mm line-angle transmission ratio: 50.46mm/rev

Maximum output rack force: 12KN

Steering shaft maximum load (reference): 1750KG

Degree of protection: IP67

Sensor type: TAS

Angular resolution: 0.1°1

Angular velocity control accuracy: <3°/s Response time: <100ms

3. Electric Air Brake Compressor
Rated Power	3kw	4kw
Rated Voltage	300VAC
Rated Current	6.9A	8.6A
Rated Speed	1500rpm
Rated torque	19.1N •m	25.5Nm
Rated frequency	100Hz
D-axis inductance(20°C)	7.3mH	8.1mH
Roted displacement	250L/min	400L/min
Number of pole pairs	4
Rated pressure	1.0Mpa
Rated efficiency	92%
Protection class	IP67/H

4. Auxiliary inverter Unit

DC/AC Oil Pump, DC/AC Air Pump and DCDC 3-in-1 Auxiliary Power Controller

Steering Pump/Brake Pump DCAC Controller
Input voltage (Low pressure)	12VDC/24VDC (9V~36VDC)
Input voltage (High pressure)	380VDC (220V~500VDC)	540VDC (400V~750VDC)	540VDC (400V~750VDC)
Output Voltage Frequency	Three-phase 220VAC.50Hz			Three-phase 380VAC.50Hz
Power(kW)	2.2/3.7/5.5KW	2.2/3.7/5.5KW	2.2/3.7/5.5KW
Rated current(A)	9/13/25A	9/13/25A	5.5/9/13A
Peak current(A)60s	18/26/50A	18/26/50A	11/18/26A
DCDC Converter
Input voltage (Low pressure)			12VDC(9V~18VDC)	24VDC (15V~36VDC)
Input voltage (High pressure)			380VDC (220V~500VDC)	380VDC (220V~500VDC)
Input voltage (High pressure)				540VDC (400V~750VDC)	540VDC (400V~750VDC)
Output Voltage			14VDC	27.5VDC/27VDC
Power(kW)			1.5KW	3KW
Rated current (A)			107A	110A
Peak current(A)60s			128A	125A
Over curret protection(A)			128A	125A
Under voltage protection(VDC)			195V	190V
Control voltage			12VDC/24VDC
Control method			Enable control	Default high level effective (high and low level can be configured)
Control method				CAN control	DCDC、DCAC*2 Accept CAN control