Our company has summarized some mature experience for your reference: door die’s cross section can be selected according to your company's market established sales plan. During these time, the main domestic door specifications are mostly 800mm,700mm, commercial door 900mm, Foreign customers prefer to use the 800mm-900mm door, of course, there are other specifications, such as
750mm,850mm or 650mm, etc , the thickness of the door is 5mm or 7mm or 8mm. These standard specifications can be processed in the actual production standard door.
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tep 2:
The door frame mold main type has the 300mm 260mm 220mm 140mm 100mm, the decoration profile type mold section is quite many type, and you can make your choice according to own enterprise product and the market condition. In the process of making the mold, all of them are made of 3Cr17 material of high quality mold steel. According to the characteristics of friction strength of WPC material, the hardness of the material is specially adjusted, so that the service life of the mold can be greatly improved. In the optimization and design of wide WPC door mold, it is easy to use and maintain, high production rate, air cylinder operation and humanized. Full consideration of WPC Materials in cooling Design of shaping Die Because of the slow heat exchange of the material,
the horizontal and longitudinal cross arrangement is adopted in the design of the cooling water channel, and the heat exchange of the material in the qualitative mold is completed in a short time, which ensures the flatness and the capacity of the wide WPC sheet. Our company has its own mature system on WPC door operation and selection of process formula and all kinds of smalladditives. We can fully support the proposal of reasonable information solutions for customers.
Step 3:
This set equipment including one of SJZ92/188 twin-screw extruder production lines type, which is mainly used to produce wide door
products(900--700mm) and SJZ65/132 conical twin screw extruder, and is mainly used to produce door frame series products and SJZ51/105 conical twin-screw extruder, which is mainly used for WPC decorative profile products .800 / 2500 mixing unit 1Set.
Step 4:
The production workshop recommends that at least three workshops, light steel structures, 24 meters wide and 60 meters long. A workshop is for basic material production workshop, mainly for setting of the machine line, the temporary stacking of the basic material, the working group between the molds, the workshop office and Storage room of the workshop. B workshop is for setting of the mixing and the granulation/pelletizing equipment. Of course, B must be separated and independent, it mainly for the storage of raw materials. The raw materials include all kinds of PVC, production auxiliaries, calcium carbonate, wood powder and so on. The raw materials are required to be stacked separately and divided into the stacking areas to avoid pollution. The main of the C workshop is the woodworking processing and supporting machine- surface treatment equipment setting. We also need have other
independent room to set lamination equipment such as drawings.
Step 5:
Basic processing surface treatment equipment: wide door hot stamping printing machine, door frame hot stamping printing machine such as the above image! Door surface polishing equipment is also necessary, the equipment can be precisely polished door, door frame surface small defects and uneven can be modified! Thus, better access to the next surface transfer printing process.Woodworking equipment also includes high speed board sawing table machine, it is recommended two sets, one surface laser engraving machine, 10 manual sanding machines, used for manual polishing of various substrate surfaces. The equipment is shown below.
Step 6:
The above is the basic machine of production equipment. In the external soft environment, the water, electricity and gas are very important. The water can have used for cooling and also recycled. My suggestion is to dig a pool with a depth of 4 meters, a length of 10 meters and width of 6 meters, and this is two level recycled water system. You also be equipped with 100t cooling water tower if you have this wish and money!
Power condition: according to the power requirements of the all equipment and development of the future production, I recommended that the power supply of the whole plant be equipped with a 500KVA transformer. If the production gets expanded in the future, it can be increased!
Gas configuration:I recommended to buy a set of air compressor, the type is 22kW ,3.5m³, so that the whole plant of pneumatic equipment can be enough power! (additional capacity needs to be considered).
The door frame mold main type has the 300mm 260mm 220mm 140mm 100mm, the decoration profile type mold section is quite many type, and you can make your choice according to own enterprise product and the market condition. In the process of making the mold, all of them are made of 3Cr17 material of high quality mold steel. According to the characteristics of friction strength of WPC material, the hardness of the material is specially adjusted, so that the service life of the mold can be greatly improved. In the optimization and design of wide WPC door mold, it is easy to use and maintain, high production rate, air cylinder operation and humanized. Full consideration of WPC Materials in cooling Design of shaping Die Because of the slow heat exchange of the material,
the horizontal and longitudinal cross arrangement is adopted in the design of the cooling water channel, and the heat exchange of the material in the qualitative mold is completed in a short time, which ensures the flatness and the capacity of the wide WPC sheet. Our company has its own mature system on WPC door operation and selection of process formula and all kinds of smalladditives. We can fully support the proposal of reasonable information solutions for customers.
Step 3:
This set equipment including one of SJZ92/188 twin-screw extruder production lines type, which is mainly used to produce wide door
products(900--700mm) and SJZ65/132 conical twin screw extruder, and is mainly used to produce door frame series products and SJZ51/105 conical twin-screw extruder, which is mainly used for WPC decorative profile products .800 / 2500 mixing unit 1Set.
Step 4:
The production workshop recommends that at least three workshops, light steel structures, 24 meters wide and 60 meters long. A workshop is for basic material production workshop, mainly for setting of the machine line, the temporary stacking of the basic material, the working group between the molds, the workshop office and Storage room of the workshop. B workshop is for setting of the mixing and the granulation/pelletizing equipment. Of course, B must be separated and independent, it mainly for the storage of raw materials. The raw materials include all kinds of PVC, production auxiliaries, calcium carbonate, wood powder and so on. The raw materials are required to be stacked separately and divided into the stacking areas to avoid pollution. The main of the C workshop is the woodworking processing and supporting machine- surface treatment equipment setting. We also need have other
independent room to set lamination equipment such as drawings.
Step 5:
Basic processing surface treatment equipment: wide door hot stamping printing machine, door frame hot stamping printing machine such as the above image! Door surface polishing equipment is also necessary, the equipment can be precisely polished door, door frame surface small defects and uneven can be modified! Thus, better access to the next surface transfer printing process.Woodworking equipment also includes high speed board sawing table machine, it is recommended two sets, one surface laser engraving machine, 10 manual sanding machines, used for manual polishing of various substrate surfaces. The equipment is shown below.
Step 6:
The above is the basic machine of production equipment. In the external soft environment, the water, electricity and gas are very important. The water can have used for cooling and also recycled. My suggestion is to dig a pool with a depth of 4 meters, a length of 10 meters and width of 6 meters, and this is two level recycled water system. You also be equipped with 100t cooling water tower if you have this wish and money!
Power condition: according to the power requirements of the all equipment and development of the future production, I recommended that the power supply of the whole plant be equipped with a 500KVA transformer. If the production gets expanded in the future, it can be increased!
Gas configuration:I recommended to buy a set of air compressor, the type is 22kW ,3.5m³, so that the whole plant of pneumatic equipment can be enough power! (additional capacity needs to be considered).
