Fully Automatic Food Grade Disposable Lunch Box Making Machine Small

Fully Automatic Food Grade Disposable Lunch Box Making Machine Small

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≥1 Sets

US $114000

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Product Details

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Quick Details

Heating Power (kW):: 75 kW

Production Speed(times/h):: 30

Power Supply:: AC 380V, 50Hz, Three-phase, Four-wire

Place of Origin:: Zhejiang, China

Brand Name:: LITAI MACHINERY

Voltage:: custom made

Dimension(L*W*H):: L11000*W4600*H2700mm

Weight (T):: 11 T

Machine Name:: Plastic Thermoforming Machine

PLC:: Touch screen control

Function:: Forming - Punching - Cutting - Stacking

Motor:: servo motor

Need to install several molds:: 3 pairs

Accessories:: import

Feeding method:: automatic feeding

Cutting method:: Individual mold cutting

Keyword:: disposable lunch box making machine

After-sales Service Provided:: Engineers available to service machinery overseas

Quick Details

Max.Forming Height(mm):: 110 mm

Forming Width (mm):: 520 mm

Forming Length (mm):: 400 mm

Heating Power (kW):: 75 kW

Production Speed(times/h):: 30

Power Supply:: AC 380V, 50Hz, Three-phase, Four-wire

Place of Origin:: Zhejiang, China

Brand Name:: LITAI MACHINERY

Voltage:: custom made

Dimension(L*W*H):: L11000*W4600*H2700mm

Weight (T):: 11 T

Machine Name:: Plastic Thermoforming Machine

PLC:: Touch screen control

Function:: Forming - Punching - Cutting - Stacking

Motor:: servo motor

Need to install several molds:: 3 pairs

Accessories:: import

Feeding method:: automatic feeding

Cutting method:: Individual mold cutting

Keyword:: disposable lunch box making machine

After-sales Service Provided:: Engineers available to service machinery overseas

*Pictures and related technical parameters of products will be updated continuously without prior notice.The right of final
interpretation of this information belongs to our company.

Product parameters

Technical Parameters
Station	Three station	Four stations	Three station	Four stations	Three station
Model	TTF-820A	TTF-700AF	TTF-700A	TTF-520AF	TTF-520A
Mould Size (Max.)	820mm x 650mm	700mm x 550 mm			520mm x 400 mm
Forming Depth (Max.)	140mm	120mm			110mm
Sheet thickness	0.2-1.6mm
Forming Speed (Max.)	30times/min
Air pressure	0.6-0.8mpa
Air consumption	3.6 m³/min					3.0 m³/min
Water consumption	0.7 m³/h
Sheet width (Max.)	850mm	730mm			550mm
Suitable Sheet	PP, PS, HIPS, PET, PVC, PLA etc.
Power supply	AC 380V, 50Hz, Three-phase, Four-wire
Rated power	199Kw	210Kw	188kw	125Kw	110Kw
Heating power	140Kw	118Kw			75Kw
Used power	100Kw	105Kw	95Kw	55Kw	50Kw
Procedure	Forming-cutting-stacking	Forming-punching-cutting-stacking	Forming-cutting-stacking	Forming-punching-cutting-stacking	Forming-cutting-stacking
Dimension	L11800W2700H2800mm	L13000W4500H2800mm	L11500W4500H2800mm	L10800W4650H2670mm	L8200W4650H2670mm
Weight	About 17.0T	About 25.0T	About 19.0T	About 11.0T	About 9.0T

Main Electrical Components
MODEL/PARTS	TTF-820A	TTF700A/AF	TTF520A/AF
Touch Screen	KUNLUN TONGTAI(CHINA)			DELTA(Taiwan)
PLC	DELTA(Taiwan)
Servo pack	DELTA(Taiwan)
Servo Motor	DELTA(Taiwan)
Proximity Switch	FOTEK(Taiwan)
Solid State Relay	FOTEK(Taiwan)
Forming Valve	NORGREN(UK)
Solenoid Valve	JINQI, AIR TAC(Taiwan)	JINQI(Taiwan)
Heater	ELSTEIN(Germany)
Temperature control module	YUDIAN(CHINA)
Filter	CKD(Japan)
Circuit Breaker	SCHNEIDER(France)
Power Switch	MEAN WELL(Taiwan)
Cylinder	KAOGEER(CHINA), AIR TAC(Taiwan)	AIR TAC(Taiwan)
AC Contactor	SCHNEIDER(France)

Products Description

APPLICATION

Let's make a brife introduce about our TTF-520AF four station plastic theremoforming machine. First, compared with previous normal vacuum machine, our TTF-520AF is a fully automatic plastic theremofroming machine which integrated sheet loading, sheet convey, heating, forming, cutting ,stacking and rewinding. Becuase of the fully automatic which brings high speed, more efficiency, lower human resouce cost (as vacuum theremofroming macine speed is around 8-10 cycles/min but our TTF-520AF can reach up to 30 cycles/min ). The working theory is a combination of pastive and negative pressure with assiting strenthing in mould by some nylon plugs. Which makes it have more powerful ability of making products. So it brings wider application just like big deep and more complicated botton. TTF-520AF is driven by full servo motor, which makes more precise, more efficient, lower noise, longer machine using time. TTF-520AF final products will have a widely used, such as food container, egg tray, seedling plate, plate, coffee lid etc.

Main Function

1.positive and negative pressure forming device.2.vacuum forming device.
3.touch screen computer temperature module point to point control function.
4.air control device.
5.cooling device.
6.die, mold temperature control function.
7.automatic punching and cutting function.
8.automatic stack counting function.
9.edge automatic rewinding function.
10.safety protection device.

SUMMARY OF MACHINE

Sheet loader

1. Load automatically, lower human resource cost.

2. Sheet conveying positively, lower the load of conveying servo motor.

3. Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.

4. Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.

Conveying part

1. The guide rail of Aluminum is full of cooled water can cool the heated sheet efficiently leads to stable conveying.

2. Toothed chain with specialized degrees makes puncturing much easier, with specialized material- 65Mn makes it stronger and more durable.

3. Adjustable width and segmented chain , which is suitable for a wider range of sheet widths and solves the problem of sheet sagging caused by heating.

4. Driven by servo motor, accurate and efficient.

Heating part

1. Adopt Germany brand Elstein heating tile, excellent insulation performance and heating efficiency, which results in saving time and energy. (Increase speed by more than 50% and save energy by more than 30%). Based on this, the actual power consumption is about 30% of the rated power, it's awesome and amazing. 2. The stove has a length of 4 times the width of the forming area, so that the sheet can go through a longer distance in a certain plasticizing time, to improve the speed so that to improve the output. 3. Divided by two layers of the stove with optimized heating tile layout, makes the sheet heated fully and evenly. 4. The whole stove is divided into 25 separate temperature control units, the accuracy is controllable at 1 degree Cels to ensure that the sheet of each product is perfectly plasticized. 5. Covered with protective iron mesh to prevent the sheet from falling on the heating tile and causing a fire, be safe and reliable.

Forming station

1. Adopt the structure of four-pillars(40Cr steel) for supporting and uni-body mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption and wear resisting. 2. The parallelism misalignment between guide plate is less than 0.05mm,and for mould,less than 0.03mm,much lower than the industry average value.So our forming product size will be more precision, bottom will be more perfect. 3. Connection mechanism adopts wear resisting steel bushing, bears more weight, rotates more precise. And the symmetrical swing ensures the parallelism of machine running, to avoid four pillars transverse abrasion, and make the machine more long-life. 4. The assisting mechanism of changing mould, which is equipped with the sliding rail and supporting bar, to realize quick changing, save more time and labor. 5. Driven by high-power servo motor, super precision, high efficiency, and low noise. 6. The working theory is a combination of positive and negative pressure with assisting stretching in mould by some nylon plugs, which makes it have more powerful ability of making products. 7. The mould cavity has the cooling water inside, which expedites the cooling speed and makes it easy to demould. 8. The upper and lower station can adjust automatically, fast and more convenient. 9. The stations is locked by nut to ensure the stability of the machine running.

Punching station

1. Adopt the structure of four-pillars(40Cr steel) for supporting and unibody mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption and wear resisting. 2. Adopt eccentric wheel construction aside, visible running, easy maintenance. 3. The parallelism misalignment between guide plate is less than 0.05mm, and for mould,less than 0.03mm, much lower than the industry average value. It will let the position of holes more precise and the product looks much better. And makes the punching blade more long-life. 4. High-power servo drive, which makes higher punching force and much better products. 5. The assisting mechanism of changing mould, which is equipped with the sliding rail and supporting bar, to realize quick changing, save more time and labor. 6. Connection mechanism adopts wear resisting steel bushing, bears more weight, rotates more precise. And the symmetrical swing ensures the parallelism of machine running, to avoid four pillars transverse abrasion, and make the machine more long-life. 7. The workstation can not only be automatically adjusted up and down, but also can be adjusted between the workstations which has the anti-collision function, both of them make the whole workstation system more convenient, faster and safer. 8. Separate punching blade, it's easy to replace, affordable.

Cutting station

1. Adopt the structure of four-pillars(40Cr steel) for supporting and uni-body mould plates (TQ-600 steel) for guiding, which make our forming station more stronger and stable, shock absorption and wear resisting. 2. The parallelism misalignment between guide plate is less than 0.05mm, and for mould, less than 0.03mm, much lower than the industry average value. it make the products cutting more accuracy and perfect. 3. The station can move up and down, right and left by automatic adjustment with anti-collision function, which make it easy and rapid to debug the mould. 4. The mould blade is heated by the heating guide plate, which makes the product easy to cut, and the edge is more perfect. 5. The overheating alarm function (90°C) on the heating guide plate , which is safe and reliable. 6. High-power servo motor, has powerful cutting force, that the cutting line can reach 8 meters, to ensure cutting perfect. 7. The movable blade has a positioning guide function, which makes the product cutting more accurate. 8. Adopt eccentric wheel construction aside, visible running, easy maintenance. 9. Connection mechanism adopts wear resisting steel bushing, bears more weight, rotates more precise. And the symmetrical swing ensures the parallelism of machine running, to avoid four pillars transverse abrasion, and make the machine more long-life.

Stacking station

1. Adopt the push down stacking type, it's economic to meet the requirements of most products. 2. Stacking is driven by servo motor, makes more precision and efficient. 3. Equipped with removable and replaceable conveyor belt, efficient and convenient. 4. Replaceable suck rod device, to meet the needs of different products. 5. Equipped with multiple muffler devices to reduce stacking noise. 6. Aluminum suck rod, light and durable.

Touch screen PLC

1. Friendly interactive interface,it is easy to operate. 2. Large memory, to meet the requirements of huge product data storage. 3. The product data is stored and read through one key function, easy operation. 4. The movable touch screen makes the operation flexible and convenient. 5. High integration, data visualization, easy to control.

What is features and advantages of our plastic thermoforming machine?

1. Fully servo driven machine.no noise.no vibration,thermoforming good and fast. 2. Fully machine in compact structure,taking small floor space; 3. Can be adapted to a variety of materials,and the products thicker 8% than the average machine products. 4. Furnaces automatic removal device,can be turned down at any time during production without breaking the sheet reaching without wasting materials; 5. Electric furnace temperature control system uses intelligent automatic compensation control,a control,a control of a regulator,easy to adjust the temperature uniformity,easy to use,simple,fast heating,low temperature three times up and down the oven roast slices. 6. Forming,cutting die servo-driven,two-way adjustable for upper and lower mold stroke,in which the upper mold electric adjustable in clamping direction. The upper and bwer molds height position can be adjusted conveniently and fast under the clamping state;lower mold in clamping direction readily accessible buffer,increasing the clamping speed,avoiding shock. 7. Auto cutting,auto counting,auto transmission by PLC. 8. Labor saving,only 1-2 workers packing.