Factory Price Multiple Tips Heat Inserting Brass & Stainless Steel Inserts Hot Staking Thermal Press Machine

Factory Price Multiple Tips Heat Inserting Brass & Stainless Steel Inserts Hot Staking Thermal Press Machine

FOB Reference Price: Get Latest Price

≥1 Sets

US $2699

≥3 Sets

US $2299

≥6 Sets

US $1899

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Product Details

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Quick Details

Frequency:: 50/60Hz

Welding Area:: 100*150MM(Can be customized)

Dimensions:: 46*42*95MM

Usage:: Hot Staking Thermal Insertion

Weight (KG):: 75 KG

Power (kW):: 1.5

Weld Time:: 1-99S

Preheating Time:: 1-99S

Temperature:: Max. 400'C

Driven Type:: Pneumatic

Working Pressure:: 0.4-0.5Mpa

Air Cylinder Diameter:: 100MM

Operation:: PLC

Mode:: AUTO + Manual

For Suitable Materials:: Nylon, PP, PC, PS, ABS, etc

Certificate:: CE

Quick Details

Place of Origin:: Guangdong, China

Brand Name:: DANREL

Voltage:: AC 220 V±10%

Frequency:: 50/60Hz

Welding Area:: 100*150MM(Can be customized)

Dimensions:: 46*42*95MM

Usage:: Hot Staking Thermal Insertion

Weight (KG):: 75 KG

Power (kW):: 1.5

Weld Time:: 1-99S

Preheating Time:: 1-99S

Temperature:: Max. 400'C

Driven Type:: Pneumatic

Working Pressure:: 0.4-0.5Mpa

Air Cylinder Diameter:: 100MM

Operation:: PLC

Mode:: AUTO + Manual

For Suitable Materials:: Nylon, PP, PC, PS, ABS, etc

Certificate:: CE

The price has not included the welding moulds(Tooling), please contact us before placing the order.

Product Description

What is Heat Staking?

Thermoplastic staking, also known as heat staking, is used to melt and deform the plastic material using heat and force at a set process time. A plastic stud protruding from one component fits into a hole in the second component.

Heat staking machines are ideal for inserting metal components into plastic assemblies, threaded metal ferrules are bonded to plastic parts. Brass or steel ferrule inserts are first moved into position above corresponding holes in the plastic material. After the inserts are heated to the correct temperature, they are quickly pressed into the plastic. The plastic immediately surrounding the inserts melts and flows into the knurl areas. The plastic then cools and securely holds the metal gaskets in position.

Product Application

1. This is a complete assembly system designed for parts up to 250*160MM, or multiple smaller parts.

2. Main applications: Inserting Metal Components Into Plastic Assemblies, or Melt and Deform the Plastic.

3. Designed For high throughput with single operator. 4. Energy-Efficient induction heating System.

5. Compact design -small footprint minimizes floor space requirement.

6. PLC/HMI touch screen interface -- quick, easy parameter input and adjustment.

7. Digital temperature controllers for precise temperature control over entire platen.

8. Quick welding jigs (tools) changeover to reduce downtime.

9 . With light curtain for maximum operator safety.

10. Design for easy installation & operation and low maintenance required.

Advantages:

* User friendly. * Safe and reliable. * Easy to install. * Low maintenance and low energy consumption

Technical Data

Model No	DR-1050	DR-4-35	DR-1010
Power	1500W	3500W	800W
Power Supply	AC 220V±10, 50/60Hz	AC 220V±10, 50/60Hz	AC 220V±10, 50/60Hz
Delay Time	1-99S	1-99S	1-60S
Weld Time	1-99S	1-99S	1-60S
Operation Type	PLC + Touch Screen	PLC + Touch Screen	Buttons
Heating Area	250*160MM	400*200MM	100*70MM
Working Pressure	0.4-0.5MPa	0.4-0.5MPa	0.4-0.5MPa
Heating Temperature	Max. 400'C	Max. 400'C	Max. 400'C
Dimension	564285CM	7571165CM	464275CM
Weight	55 KGS	250 KGS	42 KGS

Application Samples

Detailed Images

Main Parts

1. PLC/HMI touch screen interface -- quick, easy parameter input and adjustment.

2. Digital temperature controllers for precise temperature control over entire platen.

3. Language: English.

Main Parts

1. Auto sliding table delivers the plastic parts under the thermal tips.

2. High precision linear guides;

3. Capable of Quick welding jigs (tools) changeover to reduce downtime.

4. Solid-steel structure design can last for multiple decades.

5. With sensor guarding avoid injury.

Packing & Delivery

Packaging
Size	LWH=620500950MM
Weight	72 KGS
Packing Details	The normal package is Plywood box(Size: LWH). Fumigation certificate can be provided if needed. If container is too tighter,we will use pe film for packing or pack it according to customers special request. Fragile parts will be seperately packed with cushion packing material.

Our Company

Since its foundation, Shenzhen Danrel Industrial Co., Ltd has been devoted to optimization and integration of developing, producing, selling, and application of technology of plastic welding and Packing Solution, our main products including: Hot Air Welding Machine, High Frequency Welding Machine, Ultrasonic Welding Machine, Ultrasonic Tube Sealing Machine, Vacuum Forming Machine, Blister Packing Machine, Hot Plate Welding & Spin Welding Machinery. Heat Staking Machine.

* Quality is our culture
* Competitive Advantages
* Market Niche
* Trustworthy Supplier

FAQ

Question: Are you trading company or manufacturer ?
A:We are factory, all machine is made by ourselves and we can provide customize service offered.

Question: How long is your delivery time?
A: Generally it is 1-3 days for standardized machinery. 7-30 days if the goods are not in stock, it is according to quantity.

Question:What about your warranty?
A:Our warranty is 1 year, all machine part can be replaced for free within 1 year if broken(not including man made).

Question: How to order the machine?
1. Confirm the machine model and other terms by email/whatsApp/Skype.
2.We accept payment T/T or L/C terms
3.Delivery by sea or air.
4.Installation and operation.

Question: How do we pack the machine?
1.The machine will be packed with strong plywood case(export standard, no need additional fumigation)
2.Fragile parts will be seperately packed with cushion packing material

Question: How about the installation and training?
1.Most machines will be packed with no take apart, it comes to be a complete machine; You can start the operation with connect power and air compressor.
2.For other cases, videos and manul book will be sent for the installation.
3.Parameters will be set up before delivery. Customer will do little adjustment.
4.Overseas service is available

Question: How about the after sale service
1.All our machines is one year warranty, spare parts will be freely provided within 12 months
2.We have all spare parts in stocks
3.12-24 hours Online service by Email or Video Online for basic setup and repairs
4.Engineer overseas service is available.

Question: Do you have the customized service?
1.The voltage of the machine can be 110/220/380/440V, 50/60 Hz. Please confirm us the voltage details when place an order
2.The color of the machine can be customized, please send us the color sample
3.The function of the machine can be customized, such as: PLC control, auto-turntable, robotic, etc

Question: Could you make die / mould for me, if I buy machine from you?
We make mould/die up to the products. We will need samples or drawings to be sent for making moulds.

Q: Is there any installation direction after we received the machine?
A: Yes, we have a professional technical team and warm after service. We will solve any problem you meet during the installation and packing production in time.

Question: Is there any assurance to guarantee my order from your company?
A: We are an onsite check factory from Alibaba, and the quality, delivery time, your payment are all ensured by Alibaba trade assurance.
The machine will have one year warranty. During the warranty year if any of the parts broken not by man-made. We will free charge to replace the new one to you . The warranty will begin after the machine send out we received the B/L .