- Product Details
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Quick Details
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Tire Machine Type:
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Tire Recycling Machine
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Total Power:
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30.9KW
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Raw material:
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waste tyres, plastics, rubber
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Material of Reactor:
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standard Q245R boiler steel
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Cooling Model:
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water cooling
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Heating Model:
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directly heating
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Dimension (D*L) of Reactor:
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2.6*6.6m
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24-hour Capacity:
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10ton/8ton/6ton/12ton
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Work Model:
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batch-type
Quick Details
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Place of Origin:
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Henan, China
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Brand Name:
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DOING
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Weight (KG):
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25000 KG
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Tire Machine Type:
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Tire Recycling Machine
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Total Power:
-
30.9KW
-
Raw material:
-
waste tyres, plastics, rubber
-
Material of Reactor:
-
standard Q245R boiler steel
-
Cooling Model:
-
water cooling
-
Heating Model:
-
directly heating
-
Dimension (D*L) of Reactor:
-
2.6*6.6m
-
24-hour Capacity:
-
10ton/8ton/6ton/12ton
-
Work Model:
-
batch-type
pyrolysis oil waste tire plant can turn waste tyre to fuel oil with latest pyrolysis technology. Pyrolysis is the thermal decomposition of materials in the absence of oxygen. In the case of the pyrolysis of rubber tyres, the rubber degrades under high temperatures and long-chain hydrocarbons in rubber are broken down into compounds with shorter carbon chains in the reactor, yielding oil, gas and carbon black.
Our pyrolysis oil waste tire plant can handle a variety of common tyres in life, and different tyres have different oil yield.
From pyrolysis oil waste tire plant, 4 kinds of products can be obtained: fuel oil, carbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor, when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2.
The liquid oil will be cooled by condenser from oil gas and then collected by oil tank.
3.
The exhaust gas which can not be cooled in normal pressure will be recycled to heat the reactor. Smoke produced by processing the tyres can achieve national emission standard through dual desulfurization and dusting removal device.
4.
After you get oil, the temperature will be low, at this time, carbon black will be discharged automatically.
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Profit analysis of DOING 10TPD waste tyre pyrolysis plant project made by our Macedonia customer
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| Cost for one batch | ||
| NO. | Item | Cost of each batch |
| 1. | 10tons of waste tire | 10T*USD42.5/T=USD425 |
| 2. | 0.4tons of coal | 0.4T*USD70/T=USD28 |
| 3. | Electricity and water | 244kwh*USD0.26=USD63.44 |
| 4. | Wokers | 4*USD15=USD60 |
| 5. | Total cost | USD576.44 |
| Income for one batch | ||
| 1. | Crude oil | 4.5T*USD960=USD4,320 |
| 2. | Steel wire | 10T*15%*USD350/T=USD525 |
| 3. | Carbon black | 3T*USD20/T=USD60 |
| Total income | USD4,905 | |
| Profit | ||
| 1. | Daily profit | USD4,328.56 |
| 2. | Month profit | 4328.56*25days=USD108,214 |
| 3. | Annual profit | USD108,214*10months=USD1,082,140 |
1. Safety
The pyrolysis oil waste tire plant business is equipped with mature safety devices, such as alarm for over temperature and pressure, auto pressure releasing system, extra gas recycling system and fire fighting device, which will guarantee 100% safety in the tyre to oil recycling process.
2. Energy-saving
By the extra gas recycling system, the gas that can not be condensed will be recycled to the burning room. It can replace the fuel material to heat the reactor, which will reduce additional fuel consumption.
3. Environment friendly
In the dedusting system, three steps (water spray, ceramic ring filter, washing chamber) are used to dedust the extra gas and more than 95% of the dust would be removed. The released gas is pollution-free and can be discharged into the air directly with ISO9001:2008,CE Certificate.
4.Strict requirements for quality
IQC:Incoming quality control,main raw material;
PQC:Process quality control,All the reactor is inspection by X-ray.
By now we have installed hundreds of pyrolysis oil waste tire plant in about 60 countries:
Africa: Nigeria, Congo, Egypt, Uganda;
Europe: Romania, Poland, Italy, Macedonia, Albania, Turkey;
Asia: Malaysia, Pakistan, India, Thailand, Iran, Bangladesh, Lebanon, Jordan;
America: Mexico, Ecuador, Haiti, Guatamala, Aruba, Panama, Jamaica, etc.
Below is the picture of the installation in some countries.
Our pyrolysis oil waste tire plant are welcomed by quite a few customers from home and abroad, here are some of the feedbacks:
1. Delivery time - It will be 10-15 days after we receive the deposit.
2. Warranty -The warranty period for reactor and other parts except spare parts is 1 year.
The problem caused by wrong operation of workers shall not be responsible by our company.
3. Installation and Training
-Our company will send one technician for each set of machine for guiding your installation, testing the machine and training your worker.
