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- Product Details
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Quick Details
-
maximum the size:
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200mmx100mmxL6500mm
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standard work piece weight:
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3.5KG
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standard work piece surface on average:
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1.2㎡/piece
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the standard speed of conveying chain:
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1.2-1.5m/min
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Certification:
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CE ISO
Quick Details
-
Machine Type:
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powder coating machine
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Place of Origin:
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Jiangsu, China
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Brand Name:
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Giansun
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maximum the size:
-
200mmx100mmxL6500mm
-
standard work piece weight:
-
3.5KG
-
standard work piece surface on average:
-
1.2㎡/piece
-
the standard speed of conveying chain:
-
1.2-1.5m/min
-
Certification:
-
CE ISO
Automatic Vertical Powder Coating Production Line
Product Description
Project design basis
1、design data
A、coating material: aluminum profile
B、 process description
a、loading, pretreatment, water drying, powder coating, curing, unloading.
C、coating profiles:
1. maximum the size: 200mm×100mm×L6500mm
2. standard work piece weight: 3.5KG
3. standard work piece surface on average:1.2㎡/支
4. the standard speed of conveying chain : 1.2-1.5m/min(0.8m/min-3.5m/min adjustable)
2、 energy supply
A、liquified petroleum gas 、pipeline gas
B、water vapor
3、compress air
A、pressure：7.0bar
B、maximum quantity of steam：1.2g/nm3
C、Maximum quantity of oil：0.02ppm
D、：9.7m3/min
D、Maximum flow of compressed air:9.7m3/min
4、industry water
A、 pressure：3+0.2bar
B、 flow：5m3/h
5、deionized water rinse
A、electric conductivity：10us/cm
B、flow： 3m3/h
6、powder coating
A、characteristics of powder：LEL≥40g/Nm3
7、the space of hanging material：66mm、100mm、133mm、200mm
8、reference output：
A、standard speed of the coating chain:1.3m/min
Every hour spraying quantity: 1300mm/min÷100mm/piece×60min=780 pieces
Every hour spraying weight: 780 pieces×3.5kilogram/piece =2.73tons
monthly output:2.73 tons ×20 hours/day ×26/month =1419 tons/month
Our vertical line advantage brief
Equipment Name
What we use
What other factories use
Our advantage
1
pretreatment
Wall material
+PVC
Stainless steel+PVC anticorrossive system
Stainless steel
Stainless steel+PVC anticorrossive system has stronger ani ecrossion with longer life.
Waterfall equipment
Stable pressure water pump + duck mouth faucet
Basin
The water with chemical fall down more stably and smoothly and make profile cleaning better.
Water Pump
Horizontal fluoroplastics pump or Alloy pump
Alloy pump
fluoroplastics pump: outside is metal,inside is fluoroplastics , be suitable for -85～150℃ corrosive material, it is the most
advanced anti-corrosive in the world .It has longer life than alloy pump.
2
Powder coating booth
The third generation V shaped booth + PE double side recycling belt(automatic cleaning self)
The first generation V shaped booth +polythene film recycling belt
Or the second generation U shaped Booth+ PE recycling belt
Our third generation booth : no powder overflow,
Powder recycling can be done just by a vacuum pump.
The energy consumption is better than the first generation and second generation one. Morever ,it is more easily to clean and
shorten the cleaning time. Our PE belt can be recycling use and save cost from long term.
The first recycling system
Big cyclone
Big cyclone
Our recycling rate is more than 97%. Can save 1-2kg powder per ton profile basis on the common used powder
Filtering system
Filtering bag filtering system
Filtering bag filtering system
Reciprocator
The running rail use real lift rail.
The wheel use polyurethane.
Use digital frequency conversion to adjust speed.
Use stroke limit switch.
PLC + touch screen full automatic control
The wheel runs in the rail stably and smoothly, with low noise,extend the use life.
The reciprocator speed fully match the convey chain, running smoothly to assure the the coating thickness even.
The stroke control is done by stroke limit switch. Besides, also designing a mechanical stroke limit control to double assure
better control even if there is wrong with the switch control.
3
Vertical curing oven
Heat preservation
Oven wall:
Inner wall plate δ1.2mm galvanized plate + 50+80mm rock wool + 40mm heat insulation wool + outer wall δ1.0mm coating plate
Oven wall:
Inner wall plate δ1.2mm galvanized plate + 120mm rock wool + 40mm heat insulation wool + outer wall δ1.0mm coating plate
Heat insulation is better. Out wall temperature is low . The temperature difference between oven outside and indoor temperature is
less than 15℃.
Heating method
Direct heating
Indirect heating
Gas direct heating can save more 10% -20% energy than indirect heating system. And no smoke produce.Don’t need buy smoking
removing equipment.
Temperature measuring
In the oven ,there are 6 different area temperature measuring and temperature sensor which can automatically measure temperature.
6 different area temperature measuring ,no temperature curve graph .
4
Convey chain
Brand
Chengde Guangda chain
Produced by themselves
The chain is produced and designed by famous company in China. Running is stable and smooth.life is longer and so on. But price
will be more expensive.
1、design data
A、coating material: aluminum profile
B、 process description
a、loading, pretreatment, water drying, powder coating, curing, unloading.
C、coating profiles:
1. maximum the size: 200mm×100mm×L6500mm
2. standard work piece weight: 3.5KG
3. standard work piece surface on average:1.2㎡/支
4. the standard speed of conveying chain : 1.2-1.5m/min(0.8m/min-3.5m/min adjustable)
2、 energy supply
A、liquified petroleum gas 、pipeline gas
B、water vapor
3、compress air
A、pressure：7.0bar
B、maximum quantity of steam：1.2g/nm3
C、Maximum quantity of oil：0.02ppm
D、：9.7m3/min
D、Maximum flow of compressed air:9.7m3/min
4、industry water
A、 pressure：3+0.2bar
B、 flow：5m3/h
5、deionized water rinse
A、electric conductivity：10us/cm
B、flow： 3m3/h
6、powder coating
A、characteristics of powder：LEL≥40g/Nm3
7、the space of hanging material：66mm、100mm、133mm、200mm
8、reference output：
A、standard speed of the coating chain:1.3m/min
Every hour spraying quantity: 1300mm/min÷100mm/piece×60min=780 pieces
Every hour spraying weight: 780 pieces×3.5kilogram/piece =2.73tons
monthly output:2.73 tons ×20 hours/day ×26/month =1419 tons/month
Our vertical line advantage brief
Equipment Name
What we use
What other factories use
Our advantage
1
pretreatment
Wall material
+PVC
Stainless steel+PVC anticorrossive system
Stainless steel
Stainless steel+PVC anticorrossive system has stronger ani ecrossion with longer life.
Waterfall equipment
Stable pressure water pump + duck mouth faucet
Basin
The water with chemical fall down more stably and smoothly and make profile cleaning better.
Water Pump
Horizontal fluoroplastics pump or Alloy pump
Alloy pump
fluoroplastics pump: outside is metal,inside is fluoroplastics , be suitable for -85～150℃ corrosive material, it is the most
advanced anti-corrosive in the world .It has longer life than alloy pump.
2
Powder coating booth
The third generation V shaped booth + PE double side recycling belt(automatic cleaning self)
The first generation V shaped booth +polythene film recycling belt
Or the second generation U shaped Booth+ PE recycling belt
Our third generation booth : no powder overflow,
Powder recycling can be done just by a vacuum pump.
The energy consumption is better than the first generation and second generation one. Morever ,it is more easily to clean and
shorten the cleaning time. Our PE belt can be recycling use and save cost from long term.
The first recycling system
Big cyclone
Big cyclone
Our recycling rate is more than 97%. Can save 1-2kg powder per ton profile basis on the common used powder
Filtering system
Filtering bag filtering system
Filtering bag filtering system
Reciprocator
The running rail use real lift rail.
The wheel use polyurethane.
Use digital frequency conversion to adjust speed.
Use stroke limit switch.
PLC + touch screen full automatic control
The wheel runs in the rail stably and smoothly, with low noise,extend the use life.
The reciprocator speed fully match the convey chain, running smoothly to assure the the coating thickness even.
The stroke control is done by stroke limit switch. Besides, also designing a mechanical stroke limit control to double assure
better control even if there is wrong with the switch control.
3
Vertical curing oven
Heat preservation
Oven wall:
Inner wall plate δ1.2mm galvanized plate + 50+80mm rock wool + 40mm heat insulation wool + outer wall δ1.0mm coating plate
Oven wall:
Inner wall plate δ1.2mm galvanized plate + 120mm rock wool + 40mm heat insulation wool + outer wall δ1.0mm coating plate
Heat insulation is better. Out wall temperature is low . The temperature difference between oven outside and indoor temperature is
less than 15℃.
Heating method
Direct heating
Indirect heating
Gas direct heating can save more 10% -20% energy than indirect heating system. And no smoke produce.Don’t need buy smoking
removing equipment.
Temperature measuring
In the oven ,there are 6 different area temperature measuring and temperature sensor which can automatically measure temperature.
6 different area temperature measuring ,no temperature curve graph .
4
Convey chain
Brand
Chengde Guangda chain
Produced by themselves
The chain is produced and designed by famous company in China. Running is stable and smooth.life is longer and so on. But price
will be more expensive.
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