- Product Details
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Quick Details
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Weight (KG):
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3000
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Application:
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Surface Polishing
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Product name:
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Sheet Metal Deburring Machine
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Usage:
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Metal Stainless Steel
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Function:
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Metal Surface Grinding
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Keyword:
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Metal Surface Polishing Machine
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Name:
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Polishing Equipment
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Machine Type:
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Automatic Grinding Polishing Deburring
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After-sales Service Provided:
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Online Support
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Type:
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Metal Processing Machine
Quick Details
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Place of Origin:
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Guangdong, China
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Brand Name:
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DPG
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Power (kW):
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29.5
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Weight (KG):
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3000
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Application:
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Surface Polishing
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Product name:
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Sheet Metal Deburring Machine
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Usage:
-
Metal Stainless Steel
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Function:
-
Metal Surface Grinding
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Keyword:
-
Metal Surface Polishing Machine
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Name:
-
Polishing Equipment
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Machine Type:
-
Automatic Grinding Polishing Deburring
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After-sales Service Provided:
-
Online Support
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Type:
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Metal Processing Machine
Products Description
Deburring machines metal polishing sanding machine
800mm model is an integrated equipment for no.4 and deburring. This equipment is suitable for stainless steel plates, iron plates, copper plates, etc.
1.1 Deburring function
This equipment is equipped with a wide sanding belt structure, which rotates at high speed under the driving force of grinding rollers, and performs wire drawing and deburring on the surface of the workpiece.
1.2 Rounding function
This equipment is equipped with a set of roller brush structures. Four roller brushes rotate at high speed under the drive of the common shaft to pat the surface of the workpiece, making the edges of each contour of the workpiece surface smooth and rounded,producing a rounded effect.
1.3 Dust collection function
This equipment can be equipped with an optional 4KW dust collector.
FEATURES AT A GLANCE
Deburring
Edge rounding
Sheet metal finishing
Precision grinding
Laser oxide removal
Heavy slag removal
Edge rounding
Sheet metal finishing
Precision grinding
Laser oxide removal
Heavy slag removal
Deslagging Brush – Hammerhead
Sanding discs
Steel wire brushes scrape
Flap brushes
deburring machine
deburring machine
deburring machine
Automated deburring machines for punched, laser-cut, or plasma flame-cut sheet metal parts are specifically designed to efficiently and effectively remove burrs, sharp edges, and slag produced during the cutting processes. These machines play a crucial role in improving the quality, safety, and functionality of sheet metal components in various industries such as automotive, aerospace, electronics, and construction.
Deburring
Definition:
Deburring is the process of removing small imperfections, known as burrs, from the edges or surfaces of metal parts. Burrs are unwanted raised edges or small pieces of material that remain attached to a workpiece after it has been machined or fabricated.
Techniques:
Manual Deburring: Using hand tools such as files, sandpaper, or rotary tools.
Mechanical Deburring: Using machines like tumblers, vibratory finishers, or deburring wheels.
Thermal Deburring: Exposing the part to a high-temperature gas mixture that burns off burrs.
Electrochemical Deburring: Using an electrolytic process to remove burrs from metal parts.
Applications:
Deburring is critical in ensuring the safe handling of metal parts, improving assembly fit, and enhancing the overall appearance and performance of the finished product.
Edge Rounding
Definition:
Edge rounding involves smoothing the sharp edges of metal parts to create a more rounded profile. This process helps in improving the safety, functionality, and aesthetic appeal of the parts.
Techniques:
Mechanical Edge Rounding: Using abrasive belts, brushes, or tumblers to round off edges.
Electrochemical Machining: Using electrical energy and chemical solutions to round edges.
Laser Edge Rounding: Employing laser technology to melt and reshape the edges.
Applications:
Edge rounding is used in various industries, including automotive, aerospace, and medical devices, to prevent injuries during handling, improve corrosion resistance, and enhance coating adhesion.
Finishing
Definition:
Finishing refers to a range of processes aimed at improving the surface quality of metal parts. This can include polishing, grinding, coating, and painting.
Techniques:
Polishing: Using abrasive materials to achieve a smooth, reflective surface.
Grinding: Removing material using a grinding wheel to achieve a desired surface finish.
Coating: Applying protective or decorative layers such as paint, powder coat, or anodizing.
Electroplating: Using an electric current to deposit a thin layer of metal onto the surface.
Applications:
Finishing enhances the appearance, corrosion resistance, and durability of metal parts, making it essential in industries such as automotive, consumer electronics, and construction.
Heavy Slag Removal
Definition:
Heavy slag removal is the process of eliminating thick, heavy deposits of slag (molten metal that has solidified) left on metal parts after cutting or welding.
Techniques:
Mechanical Slag Removal: Using tools like chisels, hammers, or slag grinders to remove thick slag.
Abrasive Blasting: Employing high-pressure abrasive materials to clean off slag.
Slag Grinding Machines: Specialized machines designed to grind away heavy slag efficiently.
Applications:
Heavy slag removal is crucial in metal fabrication processes such as flame cutting, plasma cutting, and welding to ensure a smooth, clean surface for further processing or finishing.
Laser Oxide Removal
Definition:
Laser oxide removal involves using laser technology to eliminate oxide layers formed on the surface of metal parts during laser cutting or other high-temperature processes.
Techniques:
Laser Cleaning: Using focused laser beams to vaporize and remove oxide layers without damaging the underlying metal.
Mechanical Cleaning: Following laser treatment with brushes or abrasives to clean off residual oxide.
Applications:
Laser oxide removal is important in applications requiring high precision and cleanliness, such as aerospace, medical devices, and electronics manufacturing, to ensure optimal adhesion for coatings and prevent corrosion.
PRODUCT SPECIFICATIONS
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No
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Item
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Data
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|
|
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1
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Remove slag and round corners
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1. Remove burrs from the surface and contour edges of the workpiece;
2. Surface drawing, snowflake silk; 3. Rounded corner R ≤ 1mm. |
|
|
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2
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Equipment operation stability
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The equipment operates efficiently, stably, and reliably, meeting the requirements of long-term (20 hours/day) non-stop operation
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|
|
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3
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Platform width load-bearing capacity
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≤100kg
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|
|
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4
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Noise standards
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≤ 85 dB
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|
|
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5
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Vibration standards
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ISO 2372
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|
|
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6
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Environmental standards
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GB/T20850-2014
|
|
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PRODUCT CONFIGURATION
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Item
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Unit
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LC800
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|
|
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Working Width
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mm
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800
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|
|
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Working Thickness
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mm
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0.5~80mm
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|
|
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Minimum processing size
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mm
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50mm×50mm
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|
|
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The power of the machine
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kw
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29.5
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|
|
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Sand belt size
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mm
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Φ 1910mm ×800mm
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|
|
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Sand rolling brush size
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mm
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Φ 300mm ×300mm
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|
|
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Delivery speed
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m / min
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0.5~6
|
|
|
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Sand belt line
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m /s
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12
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|
|
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Rolling brush rotation speed
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r / min
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500~1400
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|
|
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Rolling brush public speed
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r / min
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1~15
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|
|
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Number of roller-brush planetary revolution shaft heads
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pcs
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1
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|
|
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Number of rolling-brush planetary rotation shaft heads
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pcs
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4
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|
|
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servo adjustment precision
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mm
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0.01
|
|
|
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Grinding consumables
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/
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Sand belt + rolling brush
|
|
|
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Dust dust air volume
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m³/h
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4000
|
|
|
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Size
|
mm
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Length 3050mm wide 1950mm height 2150mm
|
|
|
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Weight
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kg
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3000
|
|
|
Sample 1
Sample 2
Sample 3
A sheet metal sander deburring machine designed for edge rounding and laser-cut parts serves a critical role in manufacturing processes where precise finishing of sheet metal components is required. These machines are specifically engineered to remove burrs, sharp edges, and imperfections from the edges of sheet metal parts, particularly those produced by laser cutting.
Edge Rounding and Deburring: The primary function of the machine is to round off the sharp edges of sheet metal parts produced by laser cutting. It achieves this by using abrasive belts or brushes that rotate against the edges of the metal, gradually smoothing and rounding them.
Laser-Cut Part Compatibility: These machines are designed to handle sheet metal parts that have been laser-cut. Laser cutting often leaves behind sharp edges and burrs due to the high-energy laser beam melting through the metal. The deburring machine effectively removes these imperfections, improving the part's quality and safety.
Abrasive Belt Technology: Many sheet metal sander deburring machines utilize abrasive belts made of materials like aluminum oxide or ceramic abrasives. These belts are durable and effective at grinding down rough edges and burrs while providing a smooth finish to the metal surface.
Precision Control: These machines often feature advanced control systems that allow for precise adjustment of parameters such as belt speed, pressure, and angle of contact with the metal part. This level of control ensures consistent edge rounding and deburring across all processed parts.
Efficiency and Productivity: By automating the edge rounding and deburring process, these machines significantly improve efficiency and productivity compared to manual methods. They can handle large volumes of sheet metal parts quickly and consistently, reducing labor costs and production time.
Quality Assurance: Sheet metal sander deburring machines contribute to quality assurance by ensuring that all finished parts meet the desired standards for edge smoothness and burr removal. They may include inspection systems to detect any remaining imperfections and facilitate rework or rejection of defective parts.
Sheet metal sander deburring machine tailored for edge rounding and laser-cut parts is a valuable asset in sheet metal fabrication facilities. By effectively removing burrs and sharp edges, it helps enhance the quality, safety, and functionality of finished sheet metal components, ensuring they meet the rigorous
standards of modern manufacturing.
Protection production
Processing width of equipment: 800mm、1000mm、1350mm、1600mm
Processing thickness of equipment: 0.5-80 mm
Feeding speed: 0.5-8 m/min(variable frequency adjustable)
Optional feeding mode:
1.Strong permanent magnet adsorpion transport fed (suiable for caton stedl workpieces.Wortkpiece size ≥ 30 mm×30 mm)
2.Vacum negsitive presure adsorption conveying teeding (suitable for stainless steel plate,copper plate,aluminum plete,etc) is not magnetically
adsorbed.Workpiece size ≥ 50 mm×50 mm)
Four-colunn svnchronous lifting,roling brush position independent lfting,Iifting servo control accuracy 0.01 mm.
Machine NC PLC touch screen adjustment processing parameters.
Maiching wet vacum cleaner or industral pulse vacuum cleaner to treat grinding dust to achieve envronmertal
SALES AND SERVICE NETWORK
Why Choose Us
DP GROUP, established in 2016, is a leading provider of laser solutions and sheet metal fabrication machinery. We offer OEM/ODM services and a wide range of laser spare parts, serving diverse industries.
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