- Product Details
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Quick Details
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Power:
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120~200w Or Customized
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Dimension(L*W*H):
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Customized
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Weight:
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1200 KG
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Product name:
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Falling Film Evaporator
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Material:
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stainless steel 304/316L/TI/2205
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Characteristic:
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reduce steam consumption and cooling media consumption
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Heating Way:
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Steam or Electric
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Keyword:
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Crystallization Evaporator
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Main uses:
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Beverage Production/Vegetable Sauce
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Type:
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1 / 2/ 3/ 4/5/6/7/8 Effects
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Evaporating Speed(L/h):
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100kg/h-10000kg/h, customized
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Application:
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Fishmeal Plant, Beverage, Salt Crytilization
Quick Details
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Place of Origin:
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Zhejiang, China
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Brand Name:
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ACE
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Voltage:
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220V,380V,440V,480V Or Customized
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Power:
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120~200w Or Customized
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Dimension(L*W*H):
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Customized
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Weight:
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1200 KG
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Product name:
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Falling Film Evaporator
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Material:
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stainless steel 304/316L/TI/2205
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Characteristic:
-
reduce steam consumption and cooling media consumption
-
Heating Way:
-
Steam or Electric
-
Keyword:
-
Crystallization Evaporator
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Main uses:
-
Beverage Production/Vegetable Sauce
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Type:
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1 / 2/ 3/ 4/5/6/7/8 Effects
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Evaporating Speed(L/h):
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100kg/h-10000kg/h, customized
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Application:
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Fishmeal Plant, Beverage, Salt Crytilization
Ace Stainless Steel Tomato Paste Honey Fruit Juice Vacuum Wiped Ethanol Recovery System Falling Film Evaporator Machine
Custom Made Falling Film Evaporation Multiple effects Evaporator, 22 Years Of Experience. Reasonable Price And Best Service, Order Online Now. CE Certificated Products. Advanced Technology. Please contact us for the offer.
Video
Products Description
Description:
The falling film evaporator is a kind of new high-efficiency evaporator that carries out falling film evaporation under vacuum.
Falling film evaporation is ideal for evaporating all low viscosity heat-sensitive products. It is capable of concentrating pulp, cloudy juices, fruit and vegetable clear juices, but also a number of products for the food and chemical industry. Thanks to Thermal Vapor Recompression technology, it is capable of providing a highly efficient evaporating action along with a mild heat treatment which, also owing to the short residence time, ensures the best quality of the products.
System composition:
The effect of heating evaporator, condenser, separator, the effect of heat pumps, sterilizer, pipe insulation,
vacuum system, the effect of feed pump and condensing water pump, operating platform, electrical instrumentation control cabinet
and the valve and pipe system.
vacuum system, the effect of feed pump and condensing water pump, operating platform, electrical instrumentation control cabinet
and the valve and pipe system.
Equipment Technology:
By adopting the falling film evaporation form, the equipment is used for concentration and evaporation of fruit and vegetable juices and other heat sensitive materials. The equipment is mainly composed of evaporator, separator, condenser etc. It is widely used for concentration and dehydration in food, biology, chemical industry etc.
The evaporation system can be made up of single-effect,2-effect,3-effect,4-effect,5-effect,6-effect according to the property of compressed material and customer's request.
It can be also used together with the forced circulation evaporator and crystallizes to deal with the concentration and product crystallization of high viscous and easy scaled material.
It is characterized by high efficiency of heat conduction, low power consumption etc.
Furthermore, it can widely use the waste heat (such as the drier's hot air and flue gas), the remaining heat (of condensing water, process water and flash steam) to form a waste heat evaporation machine unit.
Characteristics:
Good Heat Transfer Performance, High Evaporation Efficiency, Easy To Clean, In Line With GMP Standards.
Multiple stage design and saves energy;
The evaporation is under vacuum, the evaporation temperature is low, so that it has good performance or heat sensitive material evaporation.
Advantages:
1. The whole set system has reasonable and beautiful design, stable operation, high efficiency, energy saving and low steam consumption.
2. Large concentration ratio, for the last effect can be equipped with forced circulating evaporator, which can make the materials of larger viscosity easily flow and evaporate and shortens the concentrating time.
3. The special design can make modifications of effects easily to realize production of various products.
4. Low evaporation temperature. The heat quantity can be fully used. The heating of materials is warm, so it is applicable for concentration of heat sensitive materials.
5. The material is heated evenly in the pipe with high heat transfer coefficient, in order to prevent the occurrence of "dry walls".
6. The materials and liquids are separated after coming into the separator. The effect of separating is greatly improved, and it is flexible to operate.
7. The whole set equipment is quite compact, and occupies little area, and the layout is simple and fluent, all of which are the developing tendency of large whole set evaporating equipment.
8. The equipment is equipped with CIP cleaning system;
9. Type: From single effect to 8 effect;
10. Capacity: 0.5t to 100t/hr
11. Multi heating source: Steam/ conductive oil/hot water
Application:
It's applicable for dairy products, fruit juice, jam, food, glucose, starch, chemical industry, xylose, citric acid, ammonium sulfate, biological engineering, environmental engineering and waste liquid recovery and treatment. Etc.
Customer case
New Zealand Single effect falling film evaporator for blackberry juice
Double effect forced circulation evaporator
Four effect wastewater evaporator
Single effect Falling film evaporator
Small
Falling film evaporator
MVR Evaporator
Description:
Mechanical vaporization re-compression system, which is called MVR which principle is to compress the second steam generated by evaporator by high efficiency steam compressor; this process transfers electric energy to heating energy and higher the pressure and temperature of second steam. The second steam with higher temperature will be sent to evaporation room to heat the product for evaporation. So the latent heat of vaporization of the second steam can be circularly used. Making use of less energy which is the mechanical energy of compressor blade wheel as the compression heat pump, energy is added into the heating medium and is circularly used in heating process. Under this circumstance, no need to add first steam as heating medium.
MVR evaporator consist:
Evaporator :
The liquid material inside the evaporator heated by steam for evaporation. Choose different type evaporator according to different liquid material features.
Separator (crystallized):use to separate vapor and liquid, according to different liquid features choose different type separator (crystallized), such as normal separator, gravity separator, special design separator (crystallized).
Vacuum system:
Used to keep the whole system vacuum degree, pump some air, fixed gas, liquid entrainment of gas from the evaporator, to obtain the whole system stable evaporation process.
Pump:
Used to transfer liquid and concentrated liquid. According to different liquid features choose different pumps, such as centrifugal pump, displacement pump, screw pump.
Compressor:
Use to compress secondary vapor to supply heating source, improve secondary vapor enthalpy. According to different flow and compression ratio choose different compressor, in the case of pressure rise increase, multistage compressor can be used in series.
Control system:
MVR Evaporation system control center, by regular motor speed, control valve, flow meter, temperature and pressure, to realize automatic evaporation, cleaning, stop operations and so on. Automatic alarm, automatic protection system is not damaged, keep dynamic balance.
Cleaning system:
Different liquid after period of evaporator, there maybe scaling phenomenon, general speaking, 99% of the scale can be removed by adding chemical solvent, and can use CIP clean in situ or disassemble to clean.
Application
Applied to multiple areas, such as: "zero release" solution for industrial waste water, Evaporation and concentration for process industry, food fermentation (Minamoto, citric acid, starch and sugar), fine chemical (pesticide, synthetic dyes, organic pigments, paints, spice and essence, cosmetic), chlorine chemical (salt water concentration), seawater desalt and metallurgical industry, etc.
Pesticide wastewater evaporator
Evaporating Concentrator
single effect external circulation vacuum concentrator
The single effect external circulation vacuum concentrator is composed of heater, evaporator, defoamer, condenser, cooler and
liquid receiving tank. The parts that contact materials are all made of stainless steel. The equipment is applicable to evaporation
and concentration of liquid materials in food, chemical industry and light industry etc. industries. The concentrating
time is short and the evaporating speed is high, which can well protect the heat sensitive materials from being damaged.
Double effect external circulation vacuum concentrator
1. Secondary steam is used to effectively save running energy consumption and reduce operating costs.
2. Compared with other types
of an evaporator such as falling film evaporator, the investment cost of this equipment is relatively low.
3. It has a wide range of
applications and can be used for evaporation and concentration of different material liquids in different industries.
4. The equipment is made of stainless steel 304 or 316L,clean and hygienic, beautiful and durable.
5. The equipment has stable performance,
simple operation and convenient cleaning.
Three effect external circulation vacuum concentrator
(1) Recyclable alcohol concentration is about 80%
(2) Single effect, double effect, three effects can be repeated and cans
(3)Intermittent, continuous feeding
(4) Good heat transfer performance, high evaporation efficiency and good energy saving
(5)Three-effect simultaneous evaporation, the secondary steam is more fully utilized, and the total energy consumption can be reduced
by about 50% compared with the single effect.
(6) Condensation cooling area is large, and the recovery effect is good
sphere evaporator concentration
The sphere evaporator concentration pot mainly by the concentration pot main body, the condenser, the steam fluid separator, is
composed the fluid barrel four parts, may use in to manufacture drugs, profession and soon food, chemical industry to material
craft and so on fluid concentration, distillation and organic solvent recycling. Because uses the reduced pressure concentration,
therefore the concentration time is short, also cannot destroy the material active principle. This equipment and the material
contact are partial is the stainless steel manufacture, has the good anti-corrosive performance ,durable, conforms to the GMP
medicine standard.
Product packaging
We are experienced in the whole packing and shipping process,and we will be responsible for any damage made during shipping and send clients replacements for free.
* Sufficient inner protection with different materials, including bubble bag, foam board and others.
* Qualified wooden package or carton for different products or as customer require
* Strict packing process to ensure the safety and completeness of the goods
Certifications
FAQ
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Are you trade or manufacturer?
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We are a factory with an international sales company specialized in support for global distributors.
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Can you provide instant technical consulting services?
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We are able to discuss technical details and offer suggestions over the phone in English.
You can get the answers in minutes, instead of days. |
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What's the difference between Ready-To-Ship and Customized products?
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Some of RTS standard products are in stock and ready to ship in 2-3 days.
We can also quick design and make the drawings for customer requirements, then begin the production. |
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What is the payment terms?
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We accept Alibaba Trade Assurance Order, also can T/T and L/C.
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How to choose the shipment way?
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It is according to the order quantity, delivery time, costs and customs policy etc. (Or decide by customers)
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How about the after-sales service?
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Fast after-sales support. Our products have a one-year warranty and free permanent consulting services.
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