- Product Details
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Quick Details
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Effective Volume:
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4-8 m3
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Voltage:
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220V-10KV
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Power:
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15-22kw
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Weight (KG):
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12000
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Product name:
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Bamboo Charcoal Production Machine
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Raw material:
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Sugarcane Bagasse, Straw, Bamboo
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Capacity:
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300kg/4-6h
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Diameter:
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1.45-2.15m
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Height:
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1.85-2.2m
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Material:
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Carbon Steel, Refractory
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Feature:
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Vertical carbonization furnace
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Color:
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customized
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Keywords:
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Charcoal Making Kiln
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Key Words:
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Sawdust Briquette Charcoal Making Machine
Quick Details
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Place of Origin:
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Henan, China
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Marketing Type:
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Hot Product 2023
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Brand Name:
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DINGLI
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Effective Volume:
-
4-8 m3
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Voltage:
-
220V-10KV
-
Power:
-
15-22kw
-
Weight (KG):
-
12000
-
Product name:
-
Bamboo Charcoal Production Machine
-
Raw material:
-
Sugarcane Bagasse, Straw, Bamboo
-
Capacity:
-
300kg/4-6h
-
Diameter:
-
1.45-2.15m
-
Height:
-
1.85-2.2m
-
Material:
-
Carbon Steel, Refractory
-
Feature:
-
Vertical carbonization furnace
-
Color:
-
customized
-
Keywords:
-
Charcoal Making Kiln
-
Key Words:
-
Sawdust Briquette Charcoal Making Machine
Biomass Charcoal Carbonization Furnace
Dingli horizontal dry distillation carbonization furnace is specially used for log, wood, jute stick, and other long rod-type
biomass characteristics adopts horizontal structure, cart entry, and exit raw material and the advanced hot gas dry carbonization process technology, using a unique carbonization flue gas (volatile hydrogen material and tar, etc.) Back Burning Technology, make full use of the flue gas produced by carbonization process, meet the thermal needs of carbonization furnace itself, greatly increase the carbonization rate, the carbonization rate increased from 80% to more than 95%, and easy to operate, safety and environmental protection, high production efficiency, can save a lot of energy, is the ideal equipment for carbonizing the long rod type biomass material. The combination mode of multiple devices, use carbonized flue gas in tandem, can reduce fuel consumption during carbonization production and improve the enterprise benefit.
biomass characteristics adopts horizontal structure, cart entry, and exit raw material and the advanced hot gas dry carbonization process technology, using a unique carbonization flue gas (volatile hydrogen material and tar, etc.) Back Burning Technology, make full use of the flue gas produced by carbonization process, meet the thermal needs of carbonization furnace itself, greatly increase the carbonization rate, the carbonization rate increased from 80% to more than 95%, and easy to operate, safety and environmental protection, high production efficiency, can save a lot of energy, is the ideal equipment for carbonizing the long rod type biomass material. The combination mode of multiple devices, use carbonized flue gas in tandem, can reduce fuel consumption during carbonization production and improve the enterprise benefit.
Carbonization Furnace Working Principle
Dingli horizontal biomass dry distillation carbonization furnace consists of an inner tank, insulation, furnace door, rail car, combustible gas-burning pipe, dehumidifying buffer tank, burner, exhaust pipe, and thermometer. The gasifier and flue gas purification device are the optional machines. This furnace using anaerobic dry distillation principle to remove volatile substances in biomass material, to carbonize the biomass material, carbonization process: Feeding raw material and sealing the furnace→Preheating and drying the raw material → Anaerobic carbonization →Cooling and discharging the carbon, total four steps. Feeding raw material and sealing the furnace: use the rail car to feed the raw material into the carbonization furnace and lock the furnace door, finally sealing the furnace. Preheating and drying the raw material: use the wood or other fuel heat the raw material inside the furnace, from room temperature slowly heat up to 220-250℃, this process time is about 1.2 to 2.0 hours (the specific heating-up time mainly depends on raw material moisture content, density, diameter size, etc), discharge water inside the raw material and the air in the inner tank. Anaerobic carbonization: When the temperature inside the carbonization furnace increase to there is little yellow smoke discharged from the smoke tube ( hydrogen, oxygen and other volatile substances). it means to start the carbonization process, then we can recovery of combustible flue gas into furnace ignition, Adjust the intake combustible flue gas amount, keep the temperature in the inner tank about 300-550℃, 2.0-3.5 hours (the specific temperature and carbonization time is mainly depend on raw material moisture content, density, diameter size, and carbonization degree, etc). When it stops burning naturally inside the furnace, the carbonization is finished. Cooling and discharging the carbon: when the carbonization is finished, we need to open the cooling water valve to cool the inner tank, when the temperature inside of the inner tank reduces to below 50℃, then we can open the furnace door and discharging the carbon. The heating-up time and carbonization time of this model carbonization furnace are totals of about 5.5-9.5 hours, so it can finish 3 batches every 24 hours. The exhaust gas is discharged through the dust collector and can meet the environmental protection requirement. 3-5 sets of carbonization furnace used in parallel, peak shifting carbonization process. it can maximize the use of the combustible flue gas heating carbonization furnace each other, reduce fuel consumption.
|
Model
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Capacity
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Length(m)
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Width(m)
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Internal Diameter(m)
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Internal Length(m)
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Material
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With Purifier
|
|
DLWT300
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1.2/6h
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1.9
|
1.15
|
1.7
|
0.95
|
|
N0
|
|
DLWT700
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3/7h
|
1.9
|
1.7
|
1.7
|
1.5
|
|
|
|
DLWT1000
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4.76/7h
|
2.9
|
1.7
|
2.7
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1.5
|
|
|
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DLWT1600
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7.65/9h
|
2.9
|
2.2
|
2.7
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1.9
|
|
|
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DLWT2000
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10.48/10h
|
3.9
|
2.2
|
3.7
|
1.9
|
|
Yes
|
|
DLWT3100
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15.86/12h
|
5.8
|
2.2
|
5.6
|
1.9
|
|
|
Carbonization Furnace Working Principle
The carbonization process has four steps: charging sealing furnace - preheat drying - anaerobic carbonization - cooling carbon. A charging sealing furnace is putting the biomass core rods, shells, and other materials into the cage. The cage is divided into two or three layers. in turn the inner tank, cover, lock the buckle, lifting the charging tank into the furnace. Preheat drying in the furnace with wood and other fuel heating, slowly heated from room temperature to 220-250 ℃, the processing time 1.2-2.0 hours (according to the material moisture content, density, particle size determines the specific heating time), and discharge the material moisture and the air in the tank. Anaerobic carbonization is the furnace temperature to the beginning of weak yellow smoke in the smoke pipe (hydrogen and other volatile substances) discharge, that is the beginning of carbonization, recovery of combustible gas into the furnace ignition, adjusting intake air, maintaining the tank temperature 300-450 ℃ for 2.0-3.5 hours (according to the carbonized material density, particle size, and carbonization depth requirements determine the specific temperature and carbonization time). When the furnace is natural flameout, namely for the end of carbonization. Cooling out the carbon is hanging out of the tank from the furnace, into the cooling area of natural cooling or spray water cooling, until the inner tank temperature dropped to below 50 ℃, then open the cover out of charcoal. The total furnace temperature and carbonization time are 3.5-5.5 hours. It can complete 3-6 furnace times in 24 hours. Exhaust gas through dust collector treatment to reach discharge standards. 3 sets of carbonization furnaces in parallel use, peak shifting carbonization, which can be completely used volatile gas heating carbonization furnace, without using additional fuel.
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