HBFL electroplating barrels/electroplating production line/electro galvanizing machine

galvanized wire production line product description

Performance characteristics : Wire pay-off -- -- --Horizontal furnace annealing ----- tasteless pickling - copper bar (take the cathode electric wire) -- -- -- -- -- after four plating tank - zinc melting block adsorption to the wire surface brightness -- -- -- -- -- the wire on the concentration of the brightener master -- -- -- -- -- liquid recycling -- -- -- -- -- - -- clean water ---- hot water washing -- -- - drying - -- -- -- -- -- wire collection

A. BASIC TECHNICAL PARAMETER AND ONE SET INCLUDING

A .Production line design and manufacturing conditions

1, low carbon steel wire: according to the corresponding low carbon steel wire hot dip galvanized and zinc aluminum alloy standard provisions.

2, product specifications:  1.8 4.0 mm,

3. Tensile strength: low-carbon 400 N/mm2 ~ 550 N/mm2

4. Zinc layer thickness: galvanized 1 0-3 0 g /m ^ 2

5. Number of wires: 40

6. Heating energy: natural gas

7. Power requirements: ~380V, 50Hz

B. PICTURES OF THE PRODUCTION LINE

1. Wire releasing equipment:

Using i-wheel pay-off, i-wheel pay-off equipment is composed of pay-off frame and i-wheel two parts, the use of i-wheel external dimension is 800×700 mm, single-axis steel wire storage 3 00 ~ 1000 kg, steel wire walking smooth and smooth.

Winding i-wheel vertical

2. -Horizontal furnace annealing

Natural gas heat treatment furnace:

technical parameters :

1) the steel structure of the furnace body adopts the overall frame external dimension: L22000*W1300*H1500 (mm)

2) net width in the furnace: 1300 (mm), steel wire spacing in the furnace;32mm ;

3) fuel type: natural gas (calorific value: ≥1250 KCal)

4) contact pressure: normal 0.012MPa, fluctuation ≤5% pressure value.

5) contact pipe diameter: DN80

6) four sections of counter-current furnace type assembly, direct combustion type and premixed type burner are used together to control the atmosphere and pressure in the furnace;

7) number of burners: 20 sets, maximum operating temperature: 800 ~ 1000℃

8) outdoor wall temperature ≤45℃

Technical description:

1) furnace structure: length 22m* width 1.3m* height 1.5m;

The shell of furnace body is welded with steel structure, the whole sealing performance is good, beautiful and practical;Four-stage assembly reduces the time for on-site installation and facilitates future maintenance.The column adopts square tube structure, which is not easy to deform, high strength and long service life.The furnace body is mainly composed of light and heavy insulation materials

Material insulation performance is good.Economical and reasonable furnace wall can minimize heat dissipation of furnace wall.The temperature of the outer wall of the furnace shall not exceed

45 ℃.The furnace arch adopts cast integral arch block with good sealing performance and long service life.

2) the heat treatment furnace adopts reverse flow open fire heating furnace type. The furnace body is composed of three sections. From the wire inlet, preheating section, heating section 1, heating section 2 and heating section 3 are respectively set.Each section heating is relatively independent, and mutual influence.According to the requirements of heat treatment process, the furnace temperature and atmosphere can be set in stages to meet the requirements of the process.

3) steel wire inlet and outlet furnace door of heat treatment furnace is designed with mechanical transmission device, which is easy to open and tightly structured to reduce cold air inhalation and fire.

4) heat treatment furnace adopts high efficiency and energy saving waste heat recovery device.The high temperature gas discharged from the furnace is recovered through the heat exchanger, which is used for the combustion air of the burner to improve the thermal efficiency of the furnace and save energy consumption

Increase 100℃ can save fuel 5%.

5) temperature control of heat treatment furnace

(a) the control system has manual and automatic control modes.The main control PLC adopts Siemens S300 series products to ensure accurate and stable control.

(b) the temperature and air-fuel ratio of each section can be adjusted according to the process requirements.

(c) equipment features: open flame annealing furnace adopts multi-burner heating on both sides, the heating temperature is uniform, the surface of steel wire is not easy to be damaged, the qualified rate is high, the temperature control accuracy in the furnace is high, below 1000° c, according to the steel

The actual condition of silk adjusts the temperature, stable and reliable.The two heating zones are made completely according to the heat treatment curve of steel wire, so as to ensure the complete transformation of steel wire in the furnace, stable temperature transition, pass rate of the rod up to more than 99%, oxidation burning loss rate of 0.145%, and transverse temperature difference in the furnace at ±2℃

3. Tasteless pickling

ickling is advanced hydrochloric acid washing technology, suitable

The steel wire should be cleaned quickly to meet the requirement of hot-dip galvanizing speed. The pickling system can ensure the reliable pickling efficiency, so that the steel wire can reach the clean surface before plating under the scouring of hydrochloric acid.Tasteless pickling tank made of PP composite material.Acid concentration can be controlled according to process requirements.Dimensions of tank: 19000×2200 (mm) effective pickling length: 13000mm

Water cleaning tank: overflow cleaning method is adopted to clean residual impurities and residual acid on the surface of steel wire.The cleaning tank adopts 20mm

High strength PP material welding production.

Tank dimensions 1500×800×1100 (mm) circulating pump power: 2.2KW/380V

4. Galvanizing tank

After 4 bath zinc plating, the zinc block melts and adsorbs to the surface of the wire ---- the brightness of the wire depends on the concentration of brightener

5. liquid recycling

6. Clean water

7. hot wate

9.Current adjust machine

10.wire collection way

11.Finished product